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NPE-LF10 and NPE-HF10 Powder Spray Guns

11

Part 108191C

E

 2003 Nordson Corporation

Troubleshooting 

WARNING:

 

 

Allow only qualified personnel to perform the following tasks.

Follow the safety instructions in this document and all other related

documentation.

This section contains troubleshooting procedures.  These procedures cover

only the most common problems that you may encounter.  If you cannot

solve the problem with the information given here, contact your local

Nordson representative for help.

Problem

Possible Cause

Corrective Action

1. Powder puffing or

surging from spray

gun

Atomizing air pressure too low

Increase the atomizing air pressure.

Poor fluidization of powder in

hopper

Increase the fluidizing air pressure.

Wet powder

Inspect the powder in the hopper.

Replace the powder if it is damp.

Check the air supply filters and air

dryer.

2. Powder drooling from

spray gun

Poor atomization of powder

Increase the atomizing air pressure.

3. Uneven pattern or

voids in pattern

Worn nozzle

Replace the nozzle.

Impact fusion on interior surfaces

of nozzle or powder tube

Remove the nozzle and clean or

replace the parts as necessary.  Do

not use a sharp, pointed metal tool to

clean the parts.  Scratches on the

powder-contact surfaces will

accumulate powder and cause the

powder to fuse on impact.

Low atomizing air pressure

Increase the atomizing air pressure.

4. Inadequate or no

powder flow

Plugged hose, pump, or spray gun

Disassemble the powder pump and

spray gun and clean them.  Blow out

the feed hose.  Inspect the powder

supply for contamination by moisture

or oil.

Worn venturi nozzle or throat in

pump

Disassemble the powder pump,

inspect the parts, and replace them if

they are worn.

Power unit malfunction

Refer to the power unit manual.

No or poor fluidization of powder in

feed hopper

Increase the fluidizing air pressure.

Inspect the fluidization plate for

discoloration or other evidence of

plugging.

Summary of Contents for NPE-HF10

Page 1: ...DSON CORPORATION AMHERST OHIO USA For parts and technical support call the Industrial Coating Systems Customer Support Center at 800 433 9319 or contact your local Nordson representative This document...

Page 2: ...16 Options 18 Conversion Kits 18 Contact Us Nordson Corporation welcomes requests for information comments and inquiries about its products General information about Nordson can be found on the Inter...

Page 3: ...relevant safety rules and regulations and are physically capable of performing their assigned tasks Intended Use Use of Nordson equipment in ways other than those described in the documentation suppli...

Page 4: ...al protection devices S To prevent injury be aware of less obvious dangers in the workplace that often cannot be completely eliminated such as hot surfaces sharp edges energized electrical circuits an...

Page 5: ...e spray area must be grounded S There is a possible ignition potential from the charged human body Personnel standing on a painted surface such as an operator platform or wearing non conductive shoes...

Page 6: ...guns 8 Examine all equipment at the beginning of each work period and repair or replace any damaged loose or missing parts 9 Before cleaning or performing any maintenance on the electrostatic spray g...

Page 7: ...which are interchangeable Conversion kits are available one to convert a LF10 to a HF10 and one to convert a HF10 to a LF10 Different pumps and hoses are used with each version and must be ordered se...

Page 8: ..._F or lower dewpoint at 6 89 bar 100 psi Installation WARNING Allow only qualified personnel to perform the following tasks Follow the safety instructions in this document and all other related docume...

Page 9: ...the spray gun on a reciprocator secure the cable so it will not be damaged by repeated rubbing against nearby equipment or the floor Allow enough slack to prevent any strain on the cable CAUTION Clea...

Page 10: ...prevent it from kinking where it connects to the powder tube NOTE If possible the powder feed hose should be no longer than 8 m 25 ft Longer lengths will decrease the flow of powder and may cause unev...

Page 11: ...supply manual typical pressure is 0 7 1 03 bar 10 15 psi Allow time for the powder to become completely fluidized before spraying 4 Turn on the power unit Adjust the air pressures as follows Air Setti...

Page 12: ...both 8 and 16 m cables guns without tip resistor NOTE The tip resistor electrode assembly used on earlier versions is no longer required It is replaced by a new electrode assembly without a resistor...

Page 13: ...er drooling from spray gun Poor atomization of powder Increase the atomizing air pressure 3 Uneven pattern or voids in pattern Worn nozzle Replace the nozzle Impact fusion on interior surfaces of nozz...

Page 14: ...threads of the cable well or rear support 2 4 Install a new resistor kit in the cable well as shown 5 Screw the cable adapter onto the cable well and tighten it securely 6 Insert the cable end throug...

Page 15: ...ric grease from the insulating tube with a round brush whenever you remove and replace the electrostatic cable without installing a new resistor kit Warm two dielectric grease applicators by keeping t...

Page 16: ...ans the part cannot be ordered separately The Description column gives the part name as well as its dimensions and other characteristics when appropriate Indentions show the relationships between asse...

Page 17: ...flow 1 4 134732 S CLAMP tube powder 1 5 983120 S LOCK WASHER external split 10 2 6 981117 S SCREW round head 10 32 x 0 50 in 2 7 982002 S SCREW set square head M10 x 1 50 1 8 941181 S O RING silicone...

Page 18: ...x 1 063 x 0 094 in 1 9 133726 S TUBE electrode 300 mm cooling air tube 1 10 134936 S WELL cable resistor high flow 1 11 137947 S TUBE powder high flow 1 12 138186 S KIT service resistor high flow 1 A...

Page 19: ...NPE LF10 and NPE HF10 Powder Spray Guns 17 Part 108191C E 2003 Nordson Corporation 8 1 2 3 4 5 6 11 9 10 12 13 14 17 7 HF10 LF10 15 16 18 Figure 4 NPE LF10 and NPE HF10 Replacement Parts...

Page 20: ...6 4 mm 0 25 in slot Gun Mounting Bar 249160 MOUNTING BAR gun Dielectric grease 247658 DIELECTRIC GREASE 10 cc applicator carton of 12 Note A Order the powder feed hose tubing in one foot increments N...

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