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Nordson MicroCoat MC800 Series, Operating Manual

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Nordson MicroCoat MC800 Series Operating Manual Download Page 12

MicroCoat MC800 Series System

12

www.nordsonefd.com   [email protected]

   800-556-3484    Sales and service of Nordson EFD dispensing systems are available worldwide.

Declaration of Conformity

Summary of Contents for MicroCoat MC800 Series

Page 1: ...MicroCoat MC800 Series System Operating Manual Electronic pdf files of Nordson EFD manuals are also available at www nordsonefd com Original Instructions...

Page 2: ...of industrial dispensing experience Most questions you will have are answered in this manual However if you need assistance please do not hesitate to contact EFD or your authorized EFD distributor Det...

Page 3: ...r Features 14 Tank Reservoir Features 16 System Assembly 17 Mount the Spray Valves 17 Spray Area Coverage 17 Installation Removal of Flow Control Block off Plug from Manifold 18 Set Up the Controller...

Page 4: ...spray valves and the MicroCoat tank reservoirs are all produced to exacting specifications and thoroughly tested prior to shipment The MC785M series valves are designed for long life without maintena...

Page 5: ...of electric shock Disconnect power before removing covers and or disconnect lock out and tag switches before servicing electrical equipment If you receive even a slight electrical shock shut down all...

Page 6: ...ervicing high pressure equipment A jet of high pressure fluid can cut like a knife and cause serious bodily injury amputation or death Fluids penetrating the skin can also cause toxic poisoning Any in...

Page 7: ...ot operate equipment unless safety guards doors and covers are intact and automatic interlocks are operating properly Do not bypass or disarm any safety devices Keep clear of moving equipment Before a...

Page 8: ...witch first to prevent sparking Know where emergency stop buttons shutoff valves and fire extinguishers are located Preventive Maintenance As part of maintaining continuous trouble free use of this pr...

Page 9: ...0 F Dispose of components according to local regulations after one time use Do not clean components with strong solvents MEK acetone THF etc Clean cartridge retainer systems and barrel loaders with mi...

Page 10: ...bar 30 psi maximum Nozzle air regulator 2 07 bar 30 psi maximum Cycle rate Up to 60 per minute Pressure switch rating 20VA 240V Approvals CE Compliant Satisfies Machinery Directive 98 37 EC evaluated...

Page 11: ...el MC686M 7023846 MC685M 7023843 MC687M 7023849 MC687M DFS 7023850 Capacity 3 8 L 1 gallon 7 5 L 2 gallons 19 L 5 gallons Construction Acrylic tank wall anodized aluminum end caps Type 304 stainless s...

Page 12: ...MicroCoat MC800 Series System 12 www nordsonefd com info nordsonefd com 800 556 3484 Sales and service of Nordson EFD dispensing systems are available worldwide Declaration of Conformity...

Page 13: ...operation Constant air pressure applied to the tank reservoir forces lubricant through precision fluid flow controls on the MC800 controller then out to the spray valves When the press is stamping a 3...

Page 14: ...air solenoid must be properly installed to allow the MicroCoat System to run in Auto Run mode refer to pages 18 19 3 Tank Air Pressure Regulates air pressure in the lubricant reservoir For most lubri...

Page 15: ...ort pressurizes the lubricant reservoir 8 Nozzle Air Air from this port is used to spray the lubricant 9 Valve Control Air Air from this port controls the opening and closing of the spray valves 10 Fl...

Page 16: ...d to the press Emergency Stop Circuit Switch opens when tank level is near empty 2 Air Pressure Relief Valve Automatically exhausts air if tank reservoir pressure exceeds 2 76 bar 40 psi Also used to...

Page 17: ...23866 shown on page 27 for precise valve alignment IMPORTANT If you loosen the air cap retainer nut to reposition the tabs be sure to retighten the nut with a wrench before operating the valve The wid...

Page 18: ...ntrol manifold Tighten the manifold setscrew firmly Set screw on bottom of manifold Set Up the Controller 1 Place the controller and tank reservoir away from traffic areas and position the tank to all...

Page 19: ...ontrol air connector Connect to press control circuit 3 way press air solenoid is continuously open when the press is stamping Flow requirement 0 06 m3 min 2 0 cfm at 4 14 bar 60 psi Five micron filte...

Page 20: ...supplied group and wrap each valve tri hose to provide a neat installation and prevent damage due to loose hoses System Assembly continued Connect the Tank Reservoir and Lubricant Filter NOTE Refer t...

Page 21: ...Control solenoid Air manifolds for single dual Single valve Dual valve LVLP valve Lubricant Nozzle air Control air 6 mm Filter regulator Plant air 4 mm 6 mm NOTE If both manifolds are being used with...

Page 22: ...in series with the Emergency Stop Circuit from the press Following integration of this circuit the end user should review and test the fail safe operation by turning off the MC800 system pressure swit...

Page 23: ...nstall the tank cap Prime the System 1 Set the System Pressure switch to On 2 Adjust the Tank Air Pressure regulator to 1 03 bar 15 psi Do not set pressure lower than 0 83 bar 12 psi 3 Turn the Nozzle...

Page 24: ...ontrol knobs as needed to provide proper lubricant coverage Preventive Maintenance The MicroCoat System is designed for long life with minimal maintenance To ensure trouble free performance follow the...

Page 25: ...he valve body 3 Remove diaphragm retaining nut and spring locating washer from the needle then remove and discard old diaphragm NOTE Install a new diaphragm 7021727 each time the valve is reassembled...

Page 26: ...ith 0 100 psi 0 7 bar regulator 7023877 MC800 15 MicroCoat controller with 0 15 psi 0 1 bar regulator MicroCoat Fluid Manifolds Part Description 7008010 8101 accept up to 4 flow controls Manifold with...

Page 27: ...minum stand Comes complete with all items necessary for stable mounting of reservoir and controller 43 H x 20 W Accessories Mounting Brackets 7023855 For mounting controller to MC7300 stand or press e...

Page 28: ...fan air cap 046 7021778 Tubing for MC785M 7008007 4 mm black 7022171 4 mm clear 7008006 4 mm white Air cap retainer nut 7021599 Needle 7021702 Spring locating washer 7021704 Diaphragm return spring 70...

Page 29: ...7017402 Toggle switch 10 7022243 Air pilot valve 11 7022165 Air output fitting 12 7022186 Fluid manifold outlet fitting 13 7022166 Fitting 1 8 NPT x 8 mm elbow 14 7008010 Fluid manifold w sensor 14 70...

Page 30: ...One gallon 7020438 Acrylic tube 6 50 D x 16 35 L Two gallon 7022188 1 8 BSPP x 6 mm cap barb fitting tank outlet 7022175 Black urethane hose 7020442 Filler cap 7020436 Nickel plated brass drain plug 7...

Page 31: ...r may not be pushed fully into the fluid outlet fitting on the rear panel of the controller Ensure connector is firmly seated Check fluid hose for kinks Valves do not turn on Supply pressure to contro...

Page 32: ...dwide Technical Data Controller Air Schematic Oil Flow Schematic 9 Control air input from solenoid 4 1 bar 60 psi min Valve nozzle air Constant air input 4 1 bar 60 psi min Tank air Valve control air...

Page 33: ...MicroCoat MC800 Series System 33 www nordsonefd com info nordsonefd com 800 556 3484 Sales and service of Nordson EFD dispensing systems are available worldwide Notes...

Page 34: ...nozzles In no event shall any liability or obligation of EFD arising from this warranty exceed the purchase price of the equipment This warranty is valid only when oil free clean dry filtered air is...

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