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Nordson 765105 Manual Download Page 57

Specifications

8-3

E

2001 Nordson Corporation

All rights reserved

Gun Controller

Issued 03/01

P/N 768603B

Blue

Brown

Black

White

PC or Clock Input

Earth

PC or Clock Input

Earth

Blue

Brown

Black

12V

12V

3 wire Sensor

4 wire Sensor

Supply Connections

Output Connections

Neutral

Earth

Clock
Reset

Typical Sensor

G

un

con

tr

ol

le

r

5. Electrical Schematic

Summary of Contents for 765105

Page 1: ...Gun Controller and Accessories Manual P N 768 603 B English NORDSON UK LTD D STOCKPORT D...

Page 2: ...um Mini Squirt Moist Cure Mountaingate MultiScan Nordson OmniScan Opticoat Package of Values Pattern View PluraFoam Porous Coat PowderGrid Powderware Pro Flo ProLink Pro Meter Pro Stream PRX RBX Rhino...

Page 3: ...me Gun Controller Model Number s 765105 Product Options N A to which this declaration relates is in conformity with the following standards and other normative documents Safety BS EN 60204 1 1993 Safe...

Page 4: ...Declaration of Conformity E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

Page 5: ...Hors d Europe Fuera de Europa O 4 Africa Middle East O 4 Asia Australia Latin America O 4 Japan O 4 North America O 4 1 Introduction 1 1 2 Qualified Personnel 1 1 3 Intended Use 1 1 4 Regulations and...

Page 6: ...amming 4 1 3 Calculating Numbers 4 3 External Clock 4 3 Part Extend 4 4 Part Shorten 4 5 Internal Clock 4 6 Part Extend 4 7 Part Shorten 4 7 1 Daily Maintenance 5 1 1 Important Hints for Troubleshooti...

Page 7: ...Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B 1 Electrical 8 1 2 Mechanical 8 1 3 Programming Record Sheet 8 2 4 Configuration Data Sheet 8 2 5 Electrical Schematic...

Page 8: ...Table of Contents IV E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

Page 9: ...ur new equipment please read this manual It is your guide to safe installation productive operation and effective maintenance We recommend that you keep the manual available for future reference Caref...

Page 10: ...O 2 Introduction E 2001 Nordson Corporation All rights reserved STOCKCONG_EN_A 1299...

Page 11: ...527 Italy 39 02 904 691 39 02 9078 2485 Netherlands 31 13 511 8700 31 13 511 3995 Norway Hot Melt 47 23 03 6160 47 22 68 3636 Finishing 47 22 65 6100 47 22 65 8858 Poland 48 22 836 4495 48 22 836 704...

Page 12: ...de la oficina correspondiente por favor dir jase a unas de las oficinas principales que siguen abajo Contact Nordson Phone Fax DED Germany 49 211 92050 49 211 254 658 Pacific South Division USA 1 440...

Page 13: ...E 2001 Nordson Corporation All rights reserved S1EN 03 SF Powder 6 Section 1 Safety...

Page 14: ...Safety 1 0 E 2001 Nordson Corporation All rights reserved Issued 10 98 S1EN 03 SF Powder 6...

Page 15: ...evant safety rules and regulations and are physically capable of performing their assigned tasks Use of Nordson equipment in ways other than those described in the documentation supplied with the equi...

Page 16: ...re servicing electrical equipment S While operating manual electrostatic spray guns make sure you are grounded Wear electrically conductive gloves or a grounding strap connected to the gun handle or o...

Page 17: ...ions of volatile materials or vapors Refer to local codes or your material MSDS for guidance S Do not disconnect live electrical circuits while working with flammable materials Shut off power at a dis...

Page 18: ...ediately and perform the following steps S Disconnect and lock out electrical power Close pneumatic shutoff valves and relieve pressures S Identify the reason for the malfunction and correct it before...

Page 19: ...E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B Section 2 Description...

Page 20: ...Description 2 0 E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

Page 21: ...four shift registers Each register provides delays of up to 2047 counts The unit has a nominal 12VDC supply built in to allow the powering of some external detectors Operation may be synchronised to a...

Page 22: ...individual outputs to be turned on and off The display shows several monitoring functions as shown in the diagram below Shows mode of operation Shows output relay state 1 when On 0 when Off Flashes at...

Page 23: ...E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B Section 3 Installation...

Page 24: ...Installation 3 0 E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

Page 25: ...tion for dimensions and weight Protect the unit from exposure to humidity dust and vibrations Carefully unpack the unit to avoid damaging it Check for damage caused during transport Save packing mater...

Page 26: ...mity or through beam units is advised When selecting a clock remember that 2047 pulses can be held in the shift register if the distance to the last station is 10 mtrs from the detector then the maxim...

Page 27: ...t 3 activated by input 3 Output 4 not activated CELLS 4 Output 1 activated by input 1 Output 2 activated by input 2 Output 3 activated by input 3 Output 4 activated by input 4 7 The unit displays PEAC...

Page 28: ...Installation 3 4 E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

Page 29: ...E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B Section 4 Operation...

Page 30: ...Operation 4 0 E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

Page 31: ...the key again will turn the Output off Press the RUN key to return to normal Operating mode Press the SET key The unit displays PAS000 with the right hand digit flashing Type the operator s passcode...

Page 32: ...it displays 410000 Type in the value for OUTPUT 4 DELAY TO ON COUNTS and press ENTER The unit displays 400000 Type in the value for OUTPUT 4 EXTEND COUNTS The display can be changed to read 4_0000 by...

Page 33: ...Output 1 extend counts left to 0 then the unit would turn the output on for as many counts as were received while the part was in front of the detector This is not normally the case and it is required...

Page 34: ...to on counts C1 x L1 L2 Output 1 extend counts C1 x L2 L3 Similarly for each of the other used output stations Worked example A B PART Conveyor direction of Travel If distance to spray station 1 5 mtr...

Page 35: ...part L2 Delay distance after part Determine the distance not to be sprayed at the end of the part L3 Distance before end of part Modify the values as follows Output 1 delay to on counts C1 x L1 L3 Out...

Page 36: ...in as Output 1 delay to on counts with the Output 1 extend counts left to 0 then the unit would turn the output on for as many counts as were received while the part was in front of the detector This...

Page 37: ...dopted Start by finding out the Output 1 delay to on counts as above without any part extend or shorten Now it must be determined how much less than the part it is required to spray e g to only spray...

Page 38: ...Operation 4 8 E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

Page 39: ...E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B Section 5 Maintenance...

Page 40: ...Maintenance 5 0 E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

Page 41: ...t and all other related documentation WARNING Breathing in certain airborne dusts including finishing powders may be hazardous to health Ask the powder manufacturer for a Material Safety Data Sheet MS...

Page 42: ...Maintenance 5 2 E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

Page 43: ...E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B Section 6 Troubleshooting...

Page 44: ...Troubleshooting 6 0 E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

Page 45: ...advisable to check all possible causes for a given fault Obvious causes of malfunction such as broken wires missing fasteners etc should be noted during visual inspections and corrected immediately Th...

Page 46: ...Troubleshooting 6 2 E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

Page 47: ...E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B Section 7 Parts...

Page 48: ...Parts 7 0 E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

Page 49: ...tion column gives the part name as well as its dimensions and other characteristics when appropriate Indentions show the relationships between assemblies subassemblies and parts Item Part Description...

Page 50: ...g 7 1 Gun Controller Parts Item Part Description Quantity Note 1 765 105 Gun controller AR 2 768 913 Sensor proximity 8 mm dia AR 3 768 912 Sensor proximity 12 mm dia AR NS 768 910 Reflective tape per...

Page 51: ...ll Parts Item Part Description Quantity Note 1 768 927 Photocell rectro reflective NPN Gun Controller AR 2 768 904 Reflector disc photocell AR 3 768 918 Bracket photocell reflector mounting AR 4 768 9...

Page 52: ...NPN Gun Controller AR A 2 768 904 Reflector disc photocell AR 3 768 918 Bracket photocell reflector mounting AR 4 768 919 Retainer for bracket mount AR 5 768 921 Rail low 2 mtr long AR NOTE A These it...

Page 53: ...E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B Section 8 Specifications...

Page 54: ...Specifications 8 0 E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

Page 55: ...ency Hz 50 Power VA 6 Internal power supply 12 VDC unregulated 200 mA maximum Inputs NPN with selectable internal external supply Sink current 10 mA at 12V Outputs 4 relay n o contacts rated at 3A at...

Page 56: ...1 1 Output part extend 1 0 Output 2 Delay to on counts 2 1 Output part extend 2 0 Output 3 Delay to on counts 3 1 Output part extend 3 0 Output 4 Delay to on counts 4 1 Output part extend 4 0 Password...

Page 57: ...troller Issued 03 01 P N 768603B Blue Brown Black White PC or Clock Input Earth PC or Clock Input Earth Blue Brown Black 12V 12V 3 wire Sensor 4 wire Sensor Supply Connections Output Connections Neutr...

Page 58: ...Specifications 8 4 E 2001 Nordson Corporation All rights reserved Gun Controller Issued 03 01 P N 768603B...

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