Nordson 1082648A Customer Product Manual Download Page 1

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RediCoat by Nordson

Hopper and VBF Dolly Systems

Customer Product Manual

Part 1082648A

Issued 10/07

This document is subject to change without notice.

Nordson Corporation • Amherst, Ohio • USA

Summary of Contents for 1082648A

Page 1: ...RediCoat by Nordson Hopper and VBF Dolly Systems Customer Product Manual Part 1082648A Issued 10 07 This document is subject to change without notice Nordson Corporation Amherst Ohio USA...

Page 2: ...System Description 8 VBF System Specifications 9 Control Unit Rear Panel Connections 10 Operation Description 11 Grounding 11 Operation 11 Startup 11 System Connection Diagrams 13 VBF System Switch B...

Page 3: ...alified personnel Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks They are familiar with all relevant safety rules and regulations and are...

Page 4: ...ection devices To prevent injury be aware of less obvious dangers in the workplace that often cannot be completely eliminated such as hot surfaces sharp edges energized electrical circuits and moving...

Page 5: ...ed surface such as an operator platform or wearing non conductive shoes are not grounded Personnel must wear shoes with conductive soles or use a ground strap to maintain a connection to ground when w...

Page 6: ...ure 1 Hopper System Components Control Unit Powder Pump Pump Adapter and Pickup Tube Hopper Spray Gun Fluidizing Air Needle Valve Grounding Knob kV Output Display and Adjustment Powder Pump Flow Rate...

Page 7: ...se 115 Vac 5 60Hz or 220 Vac 5 50Hz Output voltage spray gun 0 90 kV Output current spray gun 0 100 A Solenoid valve voltage 24 Vdc Pneumatic Input air pressure 8 bar Compressed air quality water 1 3...

Page 8: ...Vibrator Table Control Unit Powder Pump Pickup Tube Spray Gun Fluidizing Air Needle Valve Grounding Knob Electrostatic Output Display and Adjustment Powder Pump Flow Rate Air Powder Pump Atomizing Air...

Page 9: ...Vac 5 50Hz Vibrator voltage single phase 115 Vac 5 60Hz or 220 Vac 5 50Hz Output voltage spray gun 0 90 kV Output current spray gun 0 100 A Solenoid valve voltage 24 Vdc Pneumatic Input air pressure 8...

Page 10: ...son Corporation Control Unit Rear Panel Connections Figure 3 Control Unit Rear Panel Air Supply Inlet 8 mm Flow Rate Air Outlet 8 mm Atomizing Air Outlet 8 mm Rinsing Air Outlet 4 mm Power Switch Cont...

Page 11: ...unit column with the included ground wires The included ground cable with clamp should also be connected to the ground stud and to a true earth ground such as the powder spray booth Not properly grou...

Page 12: ...ll valve installed so you can turn the air supply on or off 8 Connect the power cord to an electrical receptacle supplying the correct voltage 9 Install a 25 kg box of powder on the vibrator table and...

Page 13: ...8 mm tubing with ferrule end 2 Blue 8 mm tubing with ferrule end 3 Blue 6 mm tubing 4 Gun cable 5 Powder tubing 6 Controller ground cable 0 5 m 7 Ventilation hose to spray booth 8 Blue 8 mm tubing 9...

Page 14: ...0V 220V Power C 450V 1 5 F Capacitor Cover Switch Box Figure 6 VBF System Switch Box Wiring Shutdown 1 Turn off the vibrator motor if used 2 Press the main power switch until the switch light turns of...

Page 15: ...ray gun and pump Blow out the spray gun pump and hose with compressed air 3 Empty the powder hopper and clean it thoroughly Vacuum the fluidizing plate in the bottom and inspect it for contamination I...

Page 16: ...pply line to regulate pressure if necessary Powder escaping from box or hopper Fluidizing air pressure too high Adjust needle valve to decrease air pressure Powder supply low Replace box or refill hop...

Page 17: ...mm air tubing 1 Powder pump 1 Pickup tube 1 Stainless steel hopper 1 Casters 4 Spray gun bracket 1 VBF System Packing List Component Quantity Control unit 1 Dolly 1 Spray gun 1 Conical nozzle 1 Flat...

Page 18: ...8 Cascade high voltage RDC 1 11 1081909 Plate end with hook RDC 1 12 1081910 Screw manual gun RDC 2 13 1081911 Handle manual gun RDC 1 14 1081912 Tube vertical RDC 1 15 1081913 Connector rinsing air R...

Page 19: ...19 RediCoat Dolly Systems PART 1082648A 2007 Nordson Corporation...

Page 20: ...3 2 1081928 Knob control RDC 1 3 1081941 Regulator 0 90 psi 0 6 bar RDC 3 4 1081946 Switch power RDC 1 5 1081951 Transformer 110V control unit RDC 1 A 5 1081950 Transformer 220V control unit RDC 1 A 6...

Page 21: ...ts Figure 9 Pump Parts Item Part Description Quantity Note 1081827 Pump gun and dolly system RDC 1 1 Connector pump powder hose RDC 1 A 2 O ring 20 5 mm x 2 mm RDC 1 A 3 O ring 15 mm x 2 5 mm RDC 1 A...

Page 22: ...n Quantity Note 1081834 Hopper assembly RDC 1 1 1081992 Latch hopper RDC 6 2 1081994 Tube pickup hopper RDC 1 3 1081995 Connector pump hopper RDC 1 4 1081996 Tube ventilation hopper RDC 1 5 1081997 Se...

Page 23: ...1 1 Adapter pump vibratory box feeder 1 2 Elbow M5 x 6 RDC 1 3 1081823 O ring 15 x 1 7 mm RDC 1 A 4 Tube pickup outer fluidizing RDC 1 5 1081881 Tube pickup fluidizing box feeder RDC 1 A 6 1081885 In...

Page 24: ...d the air inlet and outlet fittings It is installed on the control unit support bracket Item Part Description Quantity Note 1083166 Kit manifold air supply 1 Air and Powder Tubing Item Part Descriptio...

Page 25: ...25 RediCoat Dolly Systems PART 1082648A 2007 Nordson Corporation...