Nordair Niche DH2 150 Installation, Commissioning & Service Manual Download Page 3

Model

DH2/DV2 75

DH2/DV2 150

DH4/DV4 225

DH4/DV4 300

DH7/DV7 375

DH7/DV7 450

Max GROSS Heat Input

75 kW

150 kW

225 kW

300 kW

375 kW

450 kW

Burner Pressure 

5.0 mbar (G20)

Maximum Rating

6.8 mbar (G25)

(Differential Pressure)

2.0 mbar (G31)

Min Gross Heat Input

8.2 kW

16.4 kW

24.6 kW

32.7 kW

40.9 kW

49.1 kW

DV & DV**EX Ranges
Min GROSS Heat Input

5.4 kW

11.0 kW

16.1 kW

21.4 kW

26.8 kW

32.1 kW

DH & DH**EX Ranges
Min GROSS Heat Input

11.0 kW

22.0 kW

33.0 kW

43.0 kW

53.0 kW

64.0 kW

(G31 Only) All Ranges
GROSS Start Gas Rate Input

4.6 kW (G20 & G25) 9 kW (G31)

Burner Pressure At Ignition

5.0 mbar 

Design ∆T Across Appliance

50 K

Air Delivery Rate (Maximum)

1.20 m3/sec

2.4 m3/sec

3.6 m3/sec

4.5 m3/sec

6.0 m3/sec

7.2 m3/sec

Air Delivery Fan Motor Size

400V 10A

400V 10A

400V 10A

400V 10A

400V 16A

400V 16A

@ 125ESP
Gas Connection BSP

15

20

25

40

Weight 2 Internal Kg

215

290

450

Weight 2 Outdoor Kg

265

350

520

indicated on the Data Badge/Tech

Specification sheet.
Control cable size should not be less

than 0.75mm2

Gas supply

The Nordair Niche heater is designed for

use with natural gas and prpane.  The

gas type for this heater is marked on the

Appliance Data Badge.  Check that the

available gas supply is as marked and

within the pressure range given in heater

specification.

Service pipes

The local supplier of gas should be 

consulted at the installation planning

stage in order to establish the availability

of an adequate supply of gas.  An

existing service pipe must not be used

without prior consultation with the local

supplier of gas.

Meters

A gas meter is connected to the service

pipe by the local supplier of gas or the

local contractor.
An existing meter should be checked,

preferably by the local supplier of gas, to

ensure that the meter is adequate to

deal with the rate of gas supply required.

Installation pipes

Installation pipes should be fitted in 

accordance with IGE/UP/1.
Note  If a long pipe run is needed to

supply the heater, the line pressure drop

should be calculated before installation

and the supply pipework sized accord-

ingly.
Gas pressure at the heater inlet under

full fire conditions should be at least

17.5mbar (7

wg).  Gas pressure with 

main burner off must not exceed

100mbar (40

w.g). The complete

installation must be tested for

soundness as described in IGE/UP/2.

Internal wiring

The amount of interconnecting wiring

will depend on the control system being

used, this will be indicated on the

schematic wiring diagram, with the

minimum connections.

Ambitec controller

The Ambitec controller should be

mounted at a suitable height for easy

access internally within the building,

with an eight core 1.5m2 SWA cable

wired back to the heater control panel.
The room sensor should be mounted at

approximately 1.5m to 1.8m above floor

level, and should not be subject to high

ambient temperatures from local 

machinery or air velocities discharging

from the heater.  The room sensor

should be wired back to the Ambitec

Controller with a twisted pair screened

cable.
The duct sensor should be mounted in

the discharge head or the extended

ductwork and wired back to the heater

control panel with a four core twisted

pair screened cable.

Ambi-Stat AS1 Time/temperature 

controller

The Ambi-Stat AS1 should be mounted

at a suitable height for easy access, but

should not be subjected to high ambient 

temperature from local machinery or air

velocities discharging from the heater.

A seven core 1.5mm2 SWA cable

should be wired back to the heater

control panel.

Specification and technical data

truck, with the forks positioned under

the base of the heater, or via a crane

with lifting straps slung under the

base of the unit and spreader bars

between the straps at the top of the

heater to prevent the straps from

exerting any undue strain onto the

heater frame. The external ductwork

from the heater into the building must

be weatherproof and form a water tight

seal to the outlet spigot on the heater.

All ductwork must be ensured that the

external static resistance (EPS) does

not exceed the figure stated on the

data badge. 

Where additional controls are used

they should be CE approved items.

Connection Services

Electrical supply

Wiring external to the heater must be

installed in accordance with the IEE

Wiring Regulations and any local

regulations, which apply.
Nordair DH/DV units are supplied for

415V +-6%, 3 phase, 50Hz, neutral

and earth supply, appropriately sized.
The method of connection to the main

electricity supply must facilitate com-

plete electrical isolation of the heater.

The method of connection should be

provided adjacent to each heater in a

readily accessible position.
Sensors should be wired with a twisted

pair screened cable, Beldon Ref 8762

or equivalent.
Main supply cables are to be sized to

suit electrical rating of the heater as 

Summary of Contents for DH2 150

Page 1: ...DIRECT FIRED DV DH DIRECT GAS FIRED MAKE UP AIR UNITS Installation Commissioning Service Manual Ambi Tec Ambi Stat...

Page 2: ...d be required on the access side of the heater and a minimum 500mm clearance required on the non access side and top of the heater For heaters mounted in the roof steel work the units can be supported...

Page 3: ...Internal wiring The amount of interconnecting wiring will depend on the control system being used this will be indicated on the schematic wiring diagram with the minimum connections Ambitec controlle...

Page 4: ...Louvre 4 OFF 20mm electrical connection points H BSP gas inlet connection B B C Discharge opening C Discharge 50 50 50 500 50 50 50 500 DH2 75 1 2 BSP Weather proofed hood fitted to external units on...

Page 5: ...SP 1400 856 DH2 75 1 2 BSP Weather proofed hood fitted to external units only ACCESS SIDE VIEW VIEW ON DISCHARGE OUTLET VIEW ON FRESH AIR INLET A Electrical control panel B N Optional extra discharge...

Page 6: ...set point say 19 C adjustable the heater discharge air temperature is controlled at a constant 40 C by means of a active duct sensor modulating the gas throughput control valve At 1 C above room set...

Page 7: ...and main electrical supply Gas installation pipework has been tested for soundness Gas installation has been purged Note and record fan motor data badge details Note and record fan and motor pulley si...

Page 8: ...le and with a pair of grips on the valve spindle minutely close to the valve in small stages until the 5 C temperature rise is obtained With great care tighten the U clamp onto the valve spindle ensur...

Page 9: ...on pipework has been tested for soundness Gas installation has been purged Note and record fan motor data badge details Note and record fan and motor pulley sizes belt reference and pulley centres Fan...

Page 10: ...t increase the burner pressure at high fire then the gas control valve requires resetting Connect a separate manometer to pressure tapping point P5 and P9 measure the pressure The differential gas pre...

Page 11: ...out condition Remove the air sensing tube from the bottom connection of the air pressure switch The heater will lockout Replace and reset Adjust overheat controller set point down until heater shuts o...

Page 12: ...LATE DRIVE FREE PROFILE DAMPER SLIDE RAILS GREASE PROFILE DAMPER LIMIT SWITCH OPERATION PROFILE DAMPER DRIVE LINKAGE PROFILE DAMPER DRIVE MOTOR DRIVE BELT CONDITION BURNER GAS PORTS RE DRILL BURNER MI...

Page 13: ...PLATE DRIVE FREE PROFILE DAMPER SLIDE RAILS GREASE PROFILE DAMPER LIMIT SWITCH OPERATION PROFILE DAMPER DRIVE LINKAGE PROFILE DAMPER DRIVE MOTOR DRIVE BELT CONDITION BURNER GAS PORTS RE DRILL BURNER M...

Page 14: ...ELT CENTRES ALIGNMENT TENSION PROFILE OPENING VELOCITY BURNER SIZE CURRENT L1 L2 L3 OVERLOAD SIZE GAS LINE SUCTION LOW FIRE HIGH FIRE DIFF GOVERNOR INLET PRESS GOVERNOR OUTLET PRESS PILOT PRESSURE AIR...

Page 15: ...TS BELT CENTRES ALIGNMENT TENSION PROFILE OPENING VELOCITY BURNER SIZE CURRENT L1 L2 L3 OVERLOAD SIZE GAS LINE SUCTION LOW FIRE HIGH FIRE DIFF GOVERNOR INLET PRESS GOVERNOR OUTLET PRESS PILOT PRESSURE...

Page 16: ...Layout of electrical equipment DV heater Layout of electrical equipment DH heater...

Page 17: ...rmer V5 Motorised Ball Valve M1 Modulating Control Valve Motor V6 Burner Isolating Valve P4 Air Pressure Switch V7 Pilot Gas Isolating valve T1 Room Sensor V8 Pilot Governor T2 Duct Sensor V9 V10 Pilo...

Page 18: ...ssure test point P1 and P3 to pressurise the assembly between the two safety shut off valves Connect pressure gauge to pressure test point P4 10 Open V1 any rise in pressure indicates the downstream s...

Page 19: ...10 x 50 LG HEX Head Set Screw 5 M5 x 12 HEX Head Set Screw 6 M10 Nut and Washer 7 Support Bracket Gasket N0010 8 M5 x 40 HEX Head Set Screw 9 M5 nut and Washer 10 Stainless Steel Mixing Plate N0006 11...

Page 20: ...he black section normally takes 1 min 28 seconds for the MMI 810 1 Note References to terminal numbers in this section relate to those in the Satronic burner controller sub base and do not correspond...

Page 21: ...rminal 5 or terminal C If solenoid coils fitted with rectifier the negative side must be connected to terminal 5 or C Flame sensing probe earthing Reposition or replace flame sensing probe Lockout dur...

Page 22: ...me failure due to loss of gas supply Investigate the cause of gas supply failure Flame failure due to an unstable flame Check the flame signal during the switching from high to low to hire fire Adjust...

Page 23: ...d Hazel Grove STOCKPORT Cheshire SK7 4LD Tel 0161 482 7900 Fax 0161 482 7901 Description Part No Spark Probe N1014 Flame Probe IEG 18 6 N1007 Satronic MMI810 N1018 4 Pole Miniature Relays N1244 N1260...

Page 24: ...programming and this should be carried out by a Nordair Niche Engineer Modulating gas valve control unit Isolate electric supply unbolt motor clamp from valve spindle and remove motor from motor mount...

Page 25: ......

Page 26: ...n Nortek Global HVAC reserves the right to change product speci cation without due notice NORTEK GLOBAL HVAC UK LTD Fens Pool Avenue Brierley Hill West Midlands DY5 1QA United Kingdom Tel 01384 489 25...

Reviews: