Norac UC4+ NITRO Miller 3200 Series Installation Manual Download Page 2

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Printed in Canada
Copyright



2005-08 by NORAC Systems International Inc.

Reorder P/N: UC4+BC+NT3-INST Rev J (Nitro 3200 Series 2006+)

NOTICE

NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without
the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information

contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Summary of Contents for UC4+ NITRO Miller 3200 Series

Page 1: ...NITRO Miller 3200 Series 2006 90 120ft Boom Installation Manual Spray Height Controller Improving the competitiveness of Industry and Agriculture through Precision Measurement ...

Page 2: ...s International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ... Hydraulic Plumbing 18 H1A 18 4 7 ELECTRICAL INSTALLATION 19 4 8 COMPLETING THE INSTALLATION 22 5 ELECTRICAL REFERENCE CABLE DRAWINGS 23 5 1 ITEM C01 44662B 40 SENSOR TRUNK CABLE 23 5 2 ITEM C02 44668 SENSOR BRANCH CABLE 23 5 3 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL 24 5 4 ITEM C03 44656D VALVE CABLE VARIABLE RATE DT 24 5 5 ITEM C04 44651 VALVE EXTENSION CABLE 25 5 6 ITEM C06 44687 CABLE UC3 SENS...

Page 4: ...he system can provide protection from sprayer boom damage improve sprayer efficiency and ensure chemicals are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system YOUR INPUT CAN HELP MAKE US BETTER If you find issues or have suggestions r...

Page 5: ...er NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation ATTENTION When installing the UC4 Spray Height Control system please be aware that at a point in the installation your sprayer booms will be inoperative until the installation is complete Any installation procedure requi...

Page 6: ...CABLE UC4 CAN NODE DUAL 5 FT 1 C03 44656D CABLE VALVE VARIABLE RATE DT 1 C04 44651 CABLE VALVE EXTENSION 1 C06 44687 CABLE UC3 SENSOR TRUNK PT EXTENSION AMPM TO AMPF BLACK 1 C10 44650 22 CABLE POWER UC3 BC NITRO 1 C11 44688 CABLE VALVE DISCONNECT EXTENSION 4FT 1 E01 4461BC UC4 PLUS BOOM CONTROL PANEL 1 E02 44631 UC4 ULTRASOUND SENSOR 3 E03 45000 UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER 2 1 E04...

Page 7: ...104886 MALE ADAPTER 8MB 8MOR 2 F05 104884 MALE TO FEMALE ADAPTER 6MOR 8FORX 2 F06 105184 018 INLINE ORIFICE O RING GROOVE ON FACE 2 F07 106156 MALE TO FEMALE ADAPTER 8MOR 6FOR 2 F08 44948 ORIFICE INSERT 067 2 F09 101827 PLUG 8MBP 2 F11 104885 TEE ADAPTER 8FORXR 8MORT 2 F12 44928 ORIFICE INSERT 047 IN ONE WAY 2 F13 104592 O RING HYD 3 8 IN FLAT FACE 2 ...

Page 8: ... F06 F07 are not required if the sprayer does not have wing accumulators The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permatex Anti seize lubricant is preferred but other similar anti seize prod...

Page 9: ...6 The parts that come with your UC4 Spray Height Control system are shown below in their general installation configuration Figure 2 UC4 Spray Height Control Components ...

Page 10: ...7 Figure 3 Hydraulic Plumbing Schematic ...

Page 11: ...throttle and mark this value in Table 4 You will need a stopwatch or a watch that displays seconds for the next step 3 Raise the LEFT boom from its extreme LOW position to the very TOP of its travel Record the time this takes in Table 4 Trial 1 for Left UP 4 Lower the LEFT boom from its extreme HIGH position to the BOTTOM of its travel Record this time in Table 4 Trial 1 for Left DOWN Be careful w...

Page 12: ...rial 1 Sec Trial 2 Sec Trial 3 Sec Avg Time Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Table 5 Boom Test Record WITH UC4 Spray Height Control system Working RPM Boom Trial 1 Sec Trial 2 Sec Trial 3 Sec Avg Time Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN ...

Page 13: ...ir folded position to ensure that they will not interfere with anything when the boom is folded for transport Mounting the sensor bracket to the break away section of the boom may cause the boom to drop suddenly as a break away occurs This will occur on break away sections which lift as they break away For optimal boom tip protection it is recommended that the sensor be mounted within approximatel...

Page 14: ...es for UC4 ultrasonic wing sensors a In its lowest position the sensor mouth must be 9 inches or more from the ground b The bottom of the sensor must be at least 9 inches in front of the spray nozzles c The bottom of the sensor must be at least 9 inches above the spray nozzles d Ensure that there are no obstructions within a 12 inch diameter circle projected directly below the center of the sensor...

Page 15: ...12 Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Figure 8 Sensor Serial Number Installation Location 3 SENSOR SYSTEM 5 SENSOR SYSTEM ...

Page 16: ... sensor bracket bolts General mounting rules for ultrasonic main lift sensor a Mount the sensor at the midpoint of the main lift section b The sensor must have a 12 inch diameter clear view of the ground without any obstructions c Ensure that there will be no contact between the sensor and the booms when folding and unfolding or raising and lowering d The bottom of the sensor must be at least 9 in...

Page 17: ...gure 9 Mounting the Roll Sensor to the Roll Sensor Mounting Bracket When mounting the roll sensors use the following guidelines and refer to Figure 10 a Ensure the roll sensors are sitting relatively level when the sprayer chassis and boom are level b Both roll sensors must be mounted with the circular AMP connector facing towards the Right Hand Wing when looking from the rear of the sprayer Figur...

Page 18: ...nsor is a temperature probe and must be attached to the side of the valve block Section 4 5 3 4 5 2 Chassis Roll Sensor Mounting The chassis roll sensor must be attached to the chassis of the sprayer To mount the chassis roll sensor refer to the following guidelines a The chassis roll sensor does not have a temperature probe E04 b Cable tie the bracket to a square edge square tube c The AMP circul...

Page 19: ...s recommended that a qualified technician does the hydraulic installation 4 6 1 Valve Mounting 1 On a clean surface remove all plastic plugs from the NORAC hydraulic Valve V01 Figure 13 Figure 13 NORAC Valve Block 2 Install the orifices F08 into the B ports as shown in Figure 14 3 Install the 6MB 6MOR fittings F02 into the B ports and tighten to 18 ft lbs 4 Install the 6MB 6MOR fittings F02 in the...

Page 20: ...arts or be pulled tight at any time 7 Mount the valve using the bolts and washers in the location shown in Figure 16 The bolts should thread into the valve block at least 3 8 The valve mounting holes are drilled and tapped to 3 8 NC 1 deep Figure 16 Valve Mounting Location Spray Nozzle Valves NORAC Valve Block Mounting Plate ...

Page 21: ...ayer s valve block where the two hoses were removed 4 Use hoses H08 and H06 to connect the raise side of the cylinders to the NORAC valve block B ports 5 Insert the two 8MB 6MOR fittings F04 into the spare pressure P and tank T ports on the Nitro valve block 6 Connect the two remaining hoses H04 to the pressure P and tank T ports on the NORAC valve block V01 Connect the other end of hoses H04 to t...

Page 22: ...ide of the cab to the Roll Over Protection Bar ROP Four pilot holes for the screws provided need to be drilled to facilitate the control panel mounting Another option is to purchase an adapter for the flexible panel mount that has a 3 8 NC threaded stud on the end to bolt through an existing mount You can find these at your local outdoor store as a RAM mount part number RAM B 236 See http www ram ...

Page 23: ...etween this connection 3 Connect the 3 pin power connector from C10 to the power bar on the right hand side of the cab 4 Connect the remaining 16 pin AMP connector and one end of the UC4 trunk cable C01 to the UC4 Control panel Ensure the UC4 control panel s power is off for the remainder of the installation bottom of switch pressed IN Figure 19 UC4 Joystick Connection ...

Page 24: ... packaged with one end not installed This is for installation on other sprayer types Install the included connector as per the drawing in Section 5 5 If you make a mistake use the pin pusher tool supplied to remove the wires 7 Route C01 and C04 to the front of the sprayer in the vicinity of the valve block 8 Connect the 6 pin tower on the valve cable C03 to the mating 6 pin shroud on C04 If your s...

Page 25: ... to be powered up for the original switches to function Unfold the booms and raise lower each boom and main section Confirm that the cabling hoses are agreeable to the entire range of motion 2 If any functions do not work review the hydraulic and electrical portions of this manual to check for proper installation If you still have trouble contact NORAC for assistance 3 Turn on the power for the UC...

Page 26: ...5 ELECTRICAL REFERENCE CABLE DRAWINGS 5 1 ITEM C01 44662B 40 SENSOR TRUNK CABLE 5 2 ITEM C02 44668 SENSOR BRANCH CABLE ...

Page 27: ...24 5 3 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL 5 4 ITEM C03 44656D VALVE CABLE VARIABLE RATE DT ...

Page 28: ...25 5 5 ITEM C04 44651 VALVE EXTENSION CABLE 5 6 ITEM C06 44687 CABLE UC3 SENSOR AMPM TO AMPF ...

Page 29: ...26 5 7 ITEM C10 44650 22 NITRO POWER CABLE ...

Page 30: ...27 5 8 ITEM C11 44688 VALVE DISCONNECT EXTENSION 4FT CABLE ...

Page 31: ... purchased from NORAC Table 6 Adapter Kit P N 44865 39 Item Part Number Name Quantity Picture F03 105733 COUPLING HYD UNION NO 6 FEMALE ORB 2 F04 104929 COUPLING HYD 6MB 8FB 2 F05 105732 COUPLING HYD 8MOR 12FORX 2 F06 104885 TEE ADAPTER 8FORXR 8MORT 2 F07 105760 COUPLING HYD 8FOR 8MB 2 F10 104586 TEE ADAPTER 6FORXR 6MORT 2 F11 104722 COUPLING HYD 6FORX 6MB 2 F12 44928 ORIFICE INSERT 047 IN ONE WAY...

Page 32: ...29 Figure 24 Hydraulic Plumbing Schematic for Valve Blocks with Serial Number 21 12732 and Lower NOTE Fittings marked with an asterisk are from the Adapter Kit 44865 39 ...

Page 33: ...k and tighten to 18 ft lbs Figure 26 Valve Block Assembly 6 A valve mounting plate B10 is provided with 5 16 NC bolts nuts and washers Mount the valve plate directly under the spray nozzle valves Figure 27 Figure 27 Mounting Plate and Valve Installation You must ensure no hydraulic components will interfere with any sprayer parts or be pulled tight at any time 7 Mount the valve using the bolts and...

Page 34: ...m cylinder 5 Install an 8MOR 12FORX fitting F05 onto the tee fitting on the right boom cylinder where the hose was removed 6 Attach the 90 degree fitting from line H06 to the B port on the NORAC valve block 7 Attach the other end of H06 to fitting F05 on the right boom cylinder 8 Remove the pressure and tank hoses from the Nitro valve block and insert the 8FORXR 8MORT fitting F06 into the Tank por...

Page 35: ...S 3702 Kinnear Place Saskatoon SK S7P 0A6 United States NORAC Inc CALL TOLL FREE 1 866 306 6722 952 224 4142 SHIPPING ADDRESS 6667 West Old Shakopee Road Suite 111 Bloomington MN 55438 Europe NORAC Europe sarl 33 0 4 26 47 04 42 SHIPPING ADDRESS Rue de l hermitage 01090 Guereins France www norac ca ...

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