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NITRO

(Miller Technologies 90/120ft Boom)

Installation Manual

NT3

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Summary of Contents for NITRO

Page 1: ...NITRO Miller Technologies 90 120ft Boom Installation Manual NT3 ...

Page 2: ...C Systems International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ...eneral UC4 5 System Layout 2 3 Kit Parts 3 4 Pre Install Checklist 8 5 Ultrasonic Sensor Installation 9 6 Roll Sensor Installation 13 7 Electrical Installation 15 8 Hydraulic Installation 19 9 Software Setup 22 10 Cable Drawings 23 ...

Page 4: ...ting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system Your input can help make us better If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us Every effort has been made to ensure the accuracy of the information contained in this manual All parts...

Page 5: ...2 2 General UC4 5 System Layout Figure 1 illustrates the general layout of the UC4 5 system components Figure 1 General UC4 5 System Layout ...

Page 6: ...3 3 Kit Parts 3 1 Kit Overview Figure 2 NT3 System Parts ...

Page 7: ...4 3 2 Hydraulic Plumbing Figure 3 NT3 Hydraulic Plumbing ...

Page 8: ...R W TEMPERATURE PROBE 1 E04 43741 UC5 ROLL SENSOR VER 2 1 E05 43750 UC5 ULTRASONIC SENSOR 2 E11 43765 UC5 NETWORK COUPLER 8 WAY 1 E12 43764 UC5 NETWORK COUPLER 2 WAY 2 E20 43764T UC5 NETWORK COUPLER 2 WAY WITH TERMINATOR 2 H04 44863 39 HOSE ASSEMBLY 122R2 06 86 IN L 6FORX45 8FORX90 2 H06 44863 42 HOSE ASSEMBLY 122R2 06 110 IN L 6FORX90 8FORX 1 H08 44863 43 HOSE ASSEMBLY 122R2 06 144 IN L 6FORX90 8...

Page 9: ...PTER 6MB 6MOR 4 F04 104886 MALE ADAPTER 8MB 8MOR 2 F05 104884 MALE TO FEMALE ADAPTER 6MOR 8FORX 2 F06 105184 018 INLINE ORIFICE O RING GROOVE ON FACE 2 F07 106156 MALE TO FEMALE ADAPTER 8MOR 6FOR 2 F08 44948 ORIFICE INSERT 067 2 F09 101827 PLUG 8MBP 2 F11 104885 TEE ADAPTER 8FORXR 8MORT 2 F12 44928 ORIFICE INSERT 047 IN ONE WAY 2 ...

Page 10: ...Not all fittings are required for this kit Note Fittings F05 F06 F07 are not required if the sprayer does not have wing accumulators The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease M06 to all threaded parts upon installation Permatex Ant...

Page 11: ...ns are functional place a check mark in boxes below 3 Bring engine to field operational RPM and record below 4 Record the time seconds it takes for a full stroke for all boom functions To ensure repeatable measurements take the average of 3 trials 5 Not all sprayers will have the functions listed below in Figure 4 Ensure the boom has sufficient travel so it does not contact the ground during these...

Page 12: ... 5 1 Bracket Assembly 1 Assemble the breakaway sensor bracket as illustrated in Figure 5 Figure 5 Breakaway Bracket Assembly 2 Apply a small amount of grease to the rotating surfaces of the bracket Figure 6 Sensor Bracket Mounting FRONT ...

Page 13: ...al number on the left hand side and proceed to the largest serial number on the right hand side Each sensor has a serial number stamped on the sensor housing Apply a light coating of the supplied Permatex Anti seize grease M06 to all threaded parts upon installation Figure 7 Sensor Serial Number Arrangement ...

Page 14: ...re from the ground A 2 The centerline of the acoustic cone should be approximately vertical at normal operating heights A 3 The bottom of the sensor must be at least 9 inches in front of the spray nozzles and boom structure B This does not apply for the main lift sensor 4 The bottom of the sensor must be at least 9 inches above the spray nozzles C 5 Ensure there are no other obstructions with a 12...

Page 15: ...e ground as the boom folds backwards 4 Mount the NORAC ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube A problem can arise if a sensor is not mounted correctly It is possible for the sensor to read off of the boom instead of the ground This may only become apparent once the control system is switched from soil to crop mode Also be careful that the sensor ...

Page 16: ...he roll sensors to the included roll sensor brackets using the 6 machine screws 3 The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting The roll sensor CANbus connector must be pointing towards the right side of the sprayer when looking from the rear of the sprayer Figure 10 Mounting Roll Sensor to Bracket Figure 11 Roll Sensor Orientation Connec...

Page 17: ...roll sensors are relatively level when the sprayer boom and chassis are level 3 Both roll sensor cables should be pointing towards the right hand wing of the sprayer 4 Ensure both roll sensors are mounted adequately and that the cables provide enough slack to allow sufficient boom roll 6 3 Temperature Probe Once the block is mounted fasten the temperature probe from E03 to the NORAC valve block us...

Page 18: ...has a 3 8 NC threaded stud on the end to bolt through an existing mount These can be found at your local outdoor store as a RAM mount part number RAM B 236 See http www ram mount com Figure 14 Cable Configurations C01 C04 C06 and C10 2 Connect the UC4 5 power cable C10 to the 16 pin connector on the back of the UC4 5 Control Panel in the cab Connect C01 to the 4 pin connector on the back of the UC...

Page 19: ...is connection Figure 15 Joystick Connection 7 There is an access hole located in the front right corner of the cab floor that can be seen when the floor mat is lifted Access plates B16 B17 and B18 which maintain the cab seal are provided in the UC4 5 kit Rout C06 and C10 through the small hole and large hole in the access plate Figure 16 Leave the cover plates B17 and B18 unscrewed at this point F...

Page 20: ... is made use the pin pusher tool supplied to remove the wires If the sprayer has the quick disconnect option also install the valve disconnect cable C02 between C04 and C03 9 Route C06 and C04 to the front of the sprayer in the vicinity of the valve block 10 Connect the valve cable C03 to C04 Connect the 2 pin connectors on C03 to the NORAC valve block as shown in Figure 18 11 The connectors on th...

Page 21: ...C05 to the 8 way coupler and route along the booms to the wing sensors Follow existing cables and hoses to be sure the cable will not be pinched or stretched 15 At the sensor brackets attach a 2 way coupler with terminator E20 to the sprayer boom The 2 way coupler with terminator is the white two way coupler Plug the sensor and the CANbus cable into the 2 way coupler IMPORTANT Provide enough slack...

Page 22: ...tamination is not covered under the NORAC UC4 5 system warranty It is recommended that a qualified technician perform the hydraulic installation 8 1 Valve Assembly 1 On a clean surface remove the plastic plugs from the block 2 Install two 6MB 6MOR F02 fittings on the P and T ports on the NORAC block Tighten to 18 ft lbs 24 Nm 3 Insert the orifices F08 into the B ports 4 Install the 6MB 6MOR F02 fi...

Page 23: ...shers Mount the valve plate directly under the spray nozzle valves Figure 20 Mounting Plate and Valve Installation 2 Mount the valve using the bolts and washers in the location shown in Figure 21 The bolts should thread into the valve block at least 3 8 The valve mounting holes are drilled and tapped to 3 8 NC 1 deep Figure 21 Valve Mounting Location Spray Nozzle Valves NORAC Valve Block Mounting ...

Page 24: ...prayer s valve block where the two hoses were removed 4 Use hoses H08 and H06 to connect the raise side of the cylinders to the NORAC valve block B ports 5 Insert the 8MB 6MOR fittings F04 into the spare pressure P and tank T ports on the Nitro valve block 6 Connect the two remaining hoses H04 to the P and T ports on the NORAC valve block V01 Connect the other end of hoses H04 to the fittings F04 ...

Page 25: ... and hoses are agreeable to the entire range of motion 2 If any functions do not work review the hydraulic and electrical portions of this manual to check for proper installation 3 Turn on the power for the UC4 5 Control Panel using the switch on the side of its chassis 4 The procedure for the installation of the UC4 5 Spray Height Control system is now complete Begin the AUTOMATIC SYSTEM SETUP pr...

Page 26: ...23 10 Cable Drawings 10 1 ITEM C01 44653 10 CABLE UC4 5 ADAPTER MOLEX TO DEUTSCH 10 2 ITEM C02 44688 CABLE VALVE DISCONNECT EXTENSION 4FT ...

Page 27: ...24 10 3 ITEM C03 44656D CABLE VALVE VARIABLE RATE DT 10 4 ITEM C04 44651 CABLE VALVE EXTENSION ...

Page 28: ...25 10 5 ITEM C05 43210 20 CABLE UC5 NETWORK 18 AWG 20M 10 6 ITEM C06 43210 15 CABLE UC5 NETWORK 18 AWG 15M ...

Page 29: ...26 10 7 ITEM C08 43220 03 CABLE UC5 NETWORK 14 AWG 3M ...

Page 30: ...27 10 8 ITEM C10 44650 58 CABLE UC4 5 POWER NITRO ...

Page 31: ... 3702 Kinnear Place Saskatoon SK S7P 0A6 United States NORAC Inc Phone 1 952 224 4142 Toll Free 1 866 306 6722 Shipping Address 6667 West Old Shakopee Road Suite 111 Bloomington MN 55438 Europe NORAC Europe Phone 33 0 4 26 47 04 42 Shipping Address Rue de l hermitage 01090 GUEREINS France www norac ca ...

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