Norac Active Roll Control UC5 JD 44952D Installation Manual Download Page 3

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Contents

Introduction ................................................................................................................ 1

Technical Specifications ............................................................................................ 2

General UC5 System Layout .................................................................................... 3

Kit Parts ...................................................................................................................... 4

Linear Roll Cylinder Installation ............................................................................... 8

Hydraulic Installation .............................................................................................. 13

Electrical Installation ............................................................................................... 16

Software Setup ......................................................................................................... 18

Cable Drawings ........................................................................................................ 19

Summary of Contents for Active Roll Control UC5 JD 44952D

Page 1: ...UC5 Active Roll ControlTM JD 4930 4940 44952D Installation Manual 5467BC 3B JD10 ...

Page 2: ...ORAC Systems International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ...duction 1 2 Technical Specifications 2 3 General UC5 System Layout 3 4 Kit Parts 4 5 Linear Roll Cylinder Installation 8 6 Hydraulic Installation 13 7 Electrical Installation 16 8 Software Setup 18 9 Cable Drawings 19 ...

Page 4: ...ill ensure that you receive the maximum benefit from the system Your input can help make us better If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us Note Spring compression tool John Deere part number JDG10394 is required for installation and is available from your John Deere dealer Every effort has been made to ensure...

Page 5: ...quipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense This Class A digital apparatus ...

Page 6: ...3 3 General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components Figure 1 General UC5 System Layout ...

Page 7: ...4 4 Kit Parts 4 1 Kit Overview Figure 2 UC5 Roll Control Parts ...

Page 8: ...5 4 2 Hydraulic Plumbing Figure 3 UC5 Roll Control Hydraulic Plumbing ...

Page 9: ...OUNTING LINEAR ROLL JD 4920 1 C03 43220 03 CABLE UC5 NETWORK 14 AWG 3M 1 C10 43230 04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 2 E05 43750 UC5 ULTRASONIC SENSOR 1 E12 43764 UC5 NETWORK COUPLER 2 WAY 1 H02 44863 31 HOSE ASSEMBLY 122R2 06 106 IN L 6FORX 6FORX 2 H12 44865 66 HYDRAULICS FITTING KIT JD10A 1 H20 44752 C2 LINEAR ROLL CYLINDER 8IN 1 M02 5467BC 3B JD10 INST MANUAL INSTALLATION UC5 ACTIVE ROLL CO...

Page 10: ... FEMALE 90 ANGLE SWIVEL TYPE GENDER SIZE TYPE B ORB J JIC OR FLAT FACE P PIPE Fitting Name Example Do not use high speed power tools drills when installing hardware The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts up...

Page 11: ...y or damage to the equipment 1 Remove the rubber bumpers Figure 4 from each side of the sprayer boom Figure 4 Rubber Bumpers 2 The springs to be removed are located on the bottom rear of the sprayer boom Figure 5 Spring compression tools are needed to remove the springs John Deere part number JDG10394 Please reference John Deere TM113619 4940 Self Propelled Sprayer Repair for instructions on remov...

Page 12: ...nents springs dampers and bumpers are removed the boom may roll to one side or move unexpectedly 3 Remove the upper and lower mounting bolts and remove the damper from each side of the sprayer boom Figure 6 Figure 6 Dampers to be Removed ...

Page 13: ...nting bracket as shown in Figure 7 Ensure the stop on the lower mount is outside the frame 2 Tighten the mounting bolts 50 70 ft lbs Figure 7 Linear Roll Mounting Bracket Assembly Figure 8 Lower Linear Roll Mounting Bracket Figure 9 Upper Linear Roll Mounting Bracket ...

Page 14: ... bottom mount Figure 8 Be careful not to move the shaft of the cylinder because doing so will push oil out and suck air in 4 Install the spring target and align by rotating the metal casing around the linear roll cylinder 5 Install a sensor onto the sensor mounting bracket 6 Mount the sensor bracket to the damper end the end with no hoses A straight edge can be used to line up the spring target wi...

Page 15: ...12 Figure 11 Linear Roll Cylinder Target Alignment Top View Side View Sensor Mount Spring Target Cylinder Target ...

Page 16: ...ponent failure due to oil contamination is not covered under the NORAC UC5 system warranty It is recommended that a qualified technician perform the hydraulic installation 6 1 Valve Assembly 1 On a clean surface remove all plastic plugs from the block 2 Install the orifice F10 into the A port of the expansion block with the notch facing in 3 Install the orifice F11 into the B port of the expansion...

Page 17: ...m the 2 station valve block 3 Coat the three o rings in hydraulic oil and install them into the expansion block Ensure the o rings are seated properly 4 Thread the 4 5 studs into the existing 2 station valve block 5 Attach the expansion block to the 2 station block using the included spring washers and nuts 6 Tighten the nuts on the studs to 31 ft lbs Figure 13 NORAC Expansion Block Assembly ...

Page 18: ...or the hydraulic circuit is shown schematically in Figure 3 2 Connect hoses H02 to the A and B ports of the NORAC expansion block and route to the roll cylinder 3 Connect the hose from the A port to the port on the rod end of the cylinder using a 6MOR 6FORX90 F12 fitting and a 6MB 6MOR F13 fitting 4 Connect the hose from the B port to the port on the barrel of the cylinder using a 6MOR 6FORX90 F12...

Page 19: ...C10 to the 2 pin connectors on the NORAC expansion block V02 3 Disconnect and remove the two NORAC roll sensors small rectangular box with a cable running from it See Figure 14 for locations Figure 14 Roll Sensor Locations 4 Connect the active roll sensor E05 to the 8 way coupler E11 where one of the roll sensors was connected using cable C03 and a 2 way coupler E12 Plug the unused connector where...

Page 20: ...e Connections Figure 16 Electrical Installation Only the components shown in black are included in this kit Output Number Normal Function 1 Left Up 2 Left Down 3 Right Up 4 Right Down 5 Option 1 6 Option 2 7 Roll CW 8 Roll CCW ...

Page 21: ... the cabling and hoses are agreeable to the entire range of motion 2 If any functions do not work review the hydraulic and electrical portions of this manual to check for proper installation 3 Turn on the power for the display terminal using the switch on the side 4 The procedure for the installation of the UC5 Spray Height Control system is now complete Begin the AUTOMATIC SYSTEM SETUP procedure ...

Page 22: ...19 9 Cable Drawings 9 1 ITEM C03 43220 03 CABLE UC5 NETWORK 14 AWG 3M 9 2 ITEM C10 43230 04 CABLE UC5 VALVE DT TO DT ...

Page 23: ...Saskatoon SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria 35 Tres Cantos España Spain Support Phone 888 979 9509 E mail tasupportn topcon com Web www norac ca ...

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