Nokia 6680 - Cell Phone 10 MB Service Manual Download Page 2

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nokia

ONNECTING

EOPLE

PAGE 2 (26)

Approved 1.0

CMO Operations & Logistics

DJK

WW Service Solutions & Development

Bochum / Germany

CONFIDENTIAL

22.02.2005

TABLE OF CONTENT

Page

INTRODUCTION...................................................................................................................................................................................3

GENERAL REPAIR INFORMATION.....................................................................................................................................................4

PATHFINDER FOR WORKSHOP STAFF .............................................................................................................................................5

EXPLODED VIEW AND COMPONENT DISPOSAL .............................................................................................................................6

SPARE PARTS OVERVIEW ..................................................................................................................................................................7

SPARE PARTS LIST..............................................................................................................................................................................8

SERVICE TOOLS....................................................................................................................................................................................9

SW-UPDATE...................................................................................................................................................................................... 11

DISASSEMBLY INSTRUCTIONS ....................................................................................................................................................... 12

10.

REMOVAL OF SHIELDING LIDS .................................................................................................................................................. 17

11.

LEGEND FOR QUICK TROUBLE SHOOTER................................................................................................................................. 18

12.

QUICK TROUBLE SHOOTER PART 1.......................................................................................................................................... 19

13.

QUICK TROUBLE SHOOTER PART 2.......................................................................................................................................... 20

14.

QUICK TROUBLE SHOOTER PART 3.......................................................................................................................................... 21

15.

CAMERA GONOGO TEST ............................................................................................................................................................. 22

16.

BLUETOOTH ................................................................................................................................................................................. 23

17.

GONOGO TEST ............................................................................................................................................................................. 24

18.

BATTERY TEST............................................................................................................................................................................. 24

19.

FORWARDING OF REPAIRS ....................................................................................................................................................... 25

20.

ESD PROTECTION REQUIREMENTS........................................................................................................................................... 26

CHANGE HISTORY

Status

Version No.

Date

Comments

Draft 0.1

19.10.2004

Initial

draft

Approved 1.0 22.02.2005

Approval

Service Manual 6680 Level 1&2

Summary of Contents for 6680 - Cell Phone 10 MB

Page 1: ...images and video Nokia XpressPrint printing solution PictBridge Bluetooth wireless technology MultiMediaCard MMC Fast WCDMA and EDGE connections for broadband speed browsing plus tri band GSM phone with global roaming capability Convenient email access with automatic download to send images and view documents Calendar contacts and other personal information management features plus data printing M...

Page 2: ...8 SW UPDATE 11 9 DISASSEMBLY INSTRUCTIONS 12 10 REMOVAL OF SHIELDING LIDS 17 11 LEGEND FOR QUICK TROUBLE SHOOTER 18 12 QUICK TROUBLE SHOOTER PART 1 19 13 QUICK TROUBLE SHOOTER PART 2 20 14 QUICK TROUBLE SHOOTER PART 3 21 15 CAMERA GONOGO TEST 22 16 BLUETOOTH 23 17 GONOGO TEST 24 18 BATTERY TEST 24 19 FORWARDING OF REPAIRS 25 20 ESD PROTECTION REQUIREMENTS 26 CHANGE HISTORY Status Version No Date C...

Page 3: ...CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC OPERATION OF ANY RADIO TRANSMITTING EQUIPMEN...

Page 4: ...dered connectors or switches and resolder them if necessary Level 2 only o Remove redundant soldering flux after repair o Meet the torque requirements when assembling the unit see also the document torques for transceiver assembly on Nokia Online o Always use your own equipment for testing where you are sure that it works E g if the customer complains about charger function please test the phone w...

Page 5: ... Library Phones Service Manuals Service Bulletins Software Repair Information Level 1 2 e learning former NOKIA CarePoint on NOKIA Online Former NOKIA CarePoint content such as Online Troubleshooting Product information Videos Disassembly Assembly can be found on NOKIA Online NOKIA Online Care Services Training Phone Models Level 1 2 e learning courses offer a quick overview of the NOKIA phone and...

Page 6: ...IAL 22 02 2005 4 EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components Colorized components show the different categories See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL Service Manual 6680 Level 1 2 Copyright 2005 Nokia Corporation All rights reserved ...

Page 7: ...GE 7 26 Approved 1 0 CMO Operations Logistics DJK WW Service Solutions Development Bochum Germany CONFIDENTIAL 22 02 2005 5 SPARE PARTS OVERVIEW Service Manual 6680 Level 1 2 Copyright 2005 Nokia Corporation All rights reserved ...

Page 8: ...LIST Please exchange this page placeholder with latest corresponding Service Bulletins spare parts SWAP units and service tools from Nokia Online This will ensure that you are using up to date order codes only Therefore Service Bulletins have to be checked from NOL on daily basis Service Manual 6680 Level 1 2 Copyright 2005 Nokia Corporation All rights reserved ...

Page 9: ... used to power FLS 4S Internal Battery BL 5C Inserted under the back cover this Li Ion 900 mAh battery provides power in a lightweight package DKU 2 USB Flash Cable Travel Charger ACP 12 Small and lightweight charger for fast charging of your phone battery Headset HDS 3 Small and lightweight stereo headset for handsfree functionality and listening to FM radio SS 15 Camera removal tool One side is ...

Page 10: ... fibre cloth MX304 Dastex gloves S M XL Artilux goggles AH166 Wera bit T5 867 4TX 5x50 Wera 867 4 6IP 50mm Torx 6 PLUS Wera bit T6 867 4TX 6x50 Wera 867 1 5IP 25mm Torx 5 PLUS Wera bit T6 PLUS 867 4TX 6IP Facom side cutter 416E Facom T5 driver SP 14032 Facom T6 driver SP 14033 Facom slot screwdriver AEF 2x35 E Wetec tweezers 7abb SA ESD Wetec tweezers 22 SA ESD Wetec tweezers 13 SA SMD ESD Wetec t...

Page 11: ...ONFIDENTIAL 22 02 2005 8 SW UPDATE To use FLS 4S Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on Nokia Online Flash Concept Point of Sales Service Manual 6680 Level 1 2 Copyright 2005 Nokia Corporation All rights reserved ...

Page 12: ...with a film 2 Press the release button and remove the B Cover 3 Place the SS 68 into the openings 4 Pull up the Antenna Cover carefully 5 Release the booth clips of the A Cover with SRT 6 6 Remove the A Cover by turning it as shown in the picture carefully Replace the A Cover if it is necessary 7 Remove the Keymat Service Manual 6680 Level 1 2 Copyright 2005 Nokia Corporation All rights reserved ...

Page 13: ...orque of 25Ncm has to be used 9 Lift the UI FRAME ASSY a bit and flip it up carefully 10 Open the display connector with SRT 6 carefully Take care about the surrounding components 11 The Display Shield is locked to the UI Frame in the shown places 12 Release the Display Shield with a slotted screwdriver 13 Remove the Display Shield 14 Protect the Display with a film 15 Remove the Display Service M...

Page 14: ...Engine Module 18 Use always the Rework Jig as a support when working on the Engine Module 19 Use the SS 15 Camera Removal Tool when removing the Camera Module 1 3MP 20 Note the Camera guide pins when re assembling 21 Use the SS 51 when removing the Camera Module VGA 22 Also note the camera guiding when re assembly 23 Remove the Voice Key Service Manual 6680 Level 1 2 Copyright 2005 Nokia Corporati...

Page 15: ... Key 25 Open the MMC Door and remove it from its holder 26 Remove the MMC Door Spring with tweezers 27 Remove the Bluetooth Antenna 28 Remove the Microphone 29 Use the DC plug when removing the DC Jack 30 Remove the Vibra Motor with Tweezers 31 Unlock the LED Flash Connector with SRT 6 Service Manual 6680 Level 1 2 Copyright 2005 Nokia Corporation All rights reserved ...

Page 16: ...LED Flash Holder 34 Note Take care to the right position of the LED Flash Holder when re assembling 35 Push out the LED Flash with SRT 6 36 Use tweezers as a lever when removing the IHF Speaker 37 The Antenna Assy is attached with four snaps to the Chassis Assy 38 Unlock the snaps with a slotted screwdriver carefully 39 Remove the Antenna Assy Service Manual 6680 Level 1 2 Copyright 2005 Nokia Cor...

Page 17: ...assembling 10 REMOVAL OF SHIELDING LIDS 1 Use always the Soldering Jig as a support when working on the Engine Module 2 Open the clips of the Shielding Lids with the dental tool 3 The lid can be removed if all clips of the Shielding Lid are in the shown position 4 Use a slotted screwdriver as a lever to lift the Shielding Lids Always use new Shielding Lids for re assembly Service Manual 6680 Level...

Page 18: ...tart point of repair activities regarding the appeared fault symptoms Follow the arrows step by step Pads or contacts Check optical and mechanical condition particularly regarding to corrosion Clean if necessary Measure component for electrical functionality and change if needed Level 2 only Pads or contacts Check optical and mechanical condition particularly regarding to corrosion Clean with ESD ...

Page 19: ... 26 Approved 1 0 CMO Operations Logistics DJK WW Service Solutions Development Bochum Germany CONFIDENTIAL 22 02 2005 12 QUICK TROUBLE SHOOTER PART 1 Service Manual 6680 Level 1 2 Copyright 2005 Nokia Corporation All rights reserved ...

Page 20: ... 26 Approved 1 0 CMO Operations Logistics DJK WW Service Solutions Development Bochum Germany CONFIDENTIAL 22 02 2005 13 QUICK TROUBLE SHOOTER PART 2 Service Manual 6680 Level 1 2 Copyright 2005 Nokia Corporation All rights reserved ...

Page 21: ... 26 Approved 1 0 CMO Operations Logistics DJK WW Service Solutions Development Bochum Germany CONFIDENTIAL 22 02 2005 14 QUICK TROUBLE SHOOTER PART 3 Service Manual 6680 Level 1 2 Copyright 2005 Nokia Corporation All rights reserved ...

Page 22: ...Open the Slide Cover Press to take a photo This Image will be saved to Gallery into the Photos folder automatically Test was successful if the Image appears on your Display The camera is ok Select Options Select Delete Select Yes Close the Slide Cover VGA Camera GoNoGo test Slide Cover must be closed Press the red receiver button to reach the Home Menu Select Camera Press to take a photo This Imag...

Page 23: ...e reference unit The distance of the devices should be not more than 5m from each other Reference unit Bluetooth Test unit Settings on the test unit Press the red End key to reach the Home Menu Press and select one entry If phone and SIM memory is empty create one new entry Select Options Select Send Select Bluetooth If needed for e g after a sw update enter a name for this device Search window ap...

Page 24: ... refer to the actual information on Nokia Online When using delivered tester support files take care of the right setup according to the tester type and product type Please refer to Recommended Service Equipment on Nokia Online Mobile Phone Tester 18 BATTERY TEST A battery tester lets you test the capacity of Nokia batteries Please refer to the actual information on Nokia Online http www astratec ...

Page 25: ...service level we recommend using the offered swap phone cartons as described in Spare Parts SB 004 Always Protect the window with a protection film Put the unit under the stretch film Add repair documentation e g filled in service note into the swap carton Fold the swap carton as shown in Spare Parts SB 004 There are two different sizes of swap cartons for common mobile phones Service Manual 6680 ...

Page 26: ...USE ESD compatible service tools USE Conductive wastebaskets USE ESD gloves when handling PWBs PCBs USE Cleaning material without changing el Characteristics USE Grounded service equipment i e soldering station USE ESD clothes such as coat or frock NO Smoking NO Drinking NO Eating NO Dust NO Useless Items NO Normal pressured air for cleaning modules displays The video covers general issues concern...

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