Nokia 5200 - Cell Phone 5 MB Service Manual Download Page 44

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Training and Vendor Development

CMO Operations & Logistics

Multimedia Creation & Support

CONFIDENTIAL

24.Sept.2007

Service Manual 5200 RM-74/RM-8 / 5300 RM-46/RM-47

Approved 4.0

MGR

Page

(46)

15.2 ------

QUICK TROUBLE SHOOTER - MINI USB

27.

Summary of Contents for 5200 - Cell Phone 5 MB

Page 1: ...1 Tri band phone for GSM 850 1800 1900MHz Camera RM 146 RM 147 1 3 Megapixel camera with 8x digital zoom RM 174 RM 181 VGA resolution Display RM 146 RM 147 QVGA TFT color display resolution 320x240 256 644 colors RM 174 RM 181 CSTN color display 160x128 256 644 colors Bluetooth IRDA FM radio Connector Mini USB Connector Memory Card miniSD SERVICE MANUAL Level 1 2 Environmental characteristics Lead...

Page 2: ...VIEW 5 GENERAL RECYCLING RECOMMENDATION 6 LEVEL 2 SOLDER COMPONENTS 7 SERVICE DEVICES 8 SW UPDATE 10 UPPER BLOCK DISASSEMBLY INSTRUCTION 11 UPPER BLOCK ASSEMBLY INSTRUCTION 16 LOWER BLOCK DISASSEMBLY INSTRUCTION 22 LOWER BLOCK ASSEMBLY INSTRUCTION 25 LEGEND FOR QUICK TROUBLE SHOOTER 29 QUICK TROUBLE SHOOTER POWER 30 QUICK TROUBLE SHOOTER CHARGING 31 QUICK TROUBLE SHOOTER NO SERVICE 32 QUICK TROUBL...

Page 3: ...TRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE ST...

Page 4: ...eation Support CONFIDENTIAL 24 Sept 2007 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL EXPLODED VIEW 2 ...

Page 5: ...O Operations Logistics Multimedia Creation Support CONFIDENTIAL 24 Sept 2007 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 SPARE PARTS OVERVIEW 3 ...

Page 6: ...ations Logistics Multimedia Creation Support CONFIDENTIAL 24 Sept 2007 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 GENERAL RECYCLING RECOMMENDATION 4 ...

Page 7: ...Operations Logistics Multimedia Creation Support CONFIDENTIAL 24 Sept 2007 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 LEVEL 2 SOLDER COMPONENTS 5 ...

Page 8: ...and User Guide Dongle and flash device incorporated into one package developed specifically for POS use ACF 8 Universal Power Supply is used to power FLS 5 Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BL 5B Inserted under the back cover this Li Ion battery provides power in a lightweight package SS 83 Domesheet alignment tool DKE 2 Serv...

Page 9: ...ved Approved 4 0 MGR Page 46 SS 45 Camera removal tool 5300 only SS 88 Camera removal tool 5200 only RJ 109 Soldering Jig Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 NMP Standard Toolkit V2 For more informations refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment docum...

Page 10: ...M 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 SW UPDATE 7 Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on NOKIA Online ...

Page 11: ...CK DISASSEMBLY INSTRUCTION 8 1 Needed tools The SS 93 the dental pick metal tweezers a bit holder with a Torx Plus size 6 bit a torque driver and a DC plug 2 Always cover the windows with a protective film 3 Open the E COVER Assembly Remove the battery if it is still inserted 4 Use the SRT 6 to pry open the A COVER assembly 5 Use the SRT 6 only in direction shown Do not shift the SRT 6 along the s...

Page 12: ...Corporation All rights reserved Approved 4 0 MGR Page 46 7 The A COVER DECORATION can now pushed out without the risk of damaging the A COVER 8 Cover the window from inner side with a protective film 9 Release and remove the FUNCTIONAL KEYMAT 10 Ease out the MICROPHONE with the dental pic 11 Unscrew the four screws in the order shown 12 Remove all screws and discard them Do not use them again ...

Page 13: ...47 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 13 Carefully unlock both latches 14 Lift up the UI SHIELD assembly 15 Cover the LCD Module with a protective film 16 Nokia 5200 add ons 17 After removing the screws carefully disconnect the LCD MODULE connector with the SS 93 18 Carefully lever out one LCD ADAPTER with the SS 93 ...

Page 14: ...ghts reserved Approved 4 0 MGR Page 46 19 Now the LCD MODULE can be released from the UI SHIELD 20 Lever out the EARPIECE 21 Open the Flex Connector of the LCD MODULE 22 Carefully lever up the TG UI MODULE This will disconnect the hidden B to B connector 23 To remove the SIDE FLEX both parts of the phone must be disassembled first 24 Start removing the connector of the SIDE FLEX by lifting it up a...

Page 15: ... Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 25 Then carefully shift it with the SS 93 as shown 26 After disassembling the upper part the SIDE FLEX can be removed easily 27 The disassembly of the upper part is now completed ...

Page 16: ...RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 UPPER BLOCK ASSEMBLY INSTRUCTION 9 1 Assembly 2 Place the SIDE FLEX into its compartment 3 Now close the slide mechanism 4 Push the connector into position shown 5 Place the UI MODULE exactly as shown 6 Check the positioning of the connector before continue ...

Page 17: ...opyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 7 Push down the UI MODULE while opening the slide mechanism 8 Check the position of the UI MODULE again 9 Now close the hidden connector 10 Position the LCD MODULE and close the connector 11 Insert the EARPIECE always fit a new adhesive when replacing the EARPIECE 12 Push it down evenly ...

Page 18: ...6 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 13 Now place the UI SHIELD over the assembly as shown 14 Mind that the two snaps are clicked into their places 15 Nokia 5200 add ons 16 Peel up the protection film from the LCD and place it into the UI SHIELD 17 Insert the first LCD ADAPTER and push it into its place 18 Mind the guide while pushing down evenly ...

Page 19: ...RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 19 Slightly shift down the LCD MODULE as shown 20 Insert the opposite LCD ADAPTER now 21 Mind the guide and push it down evenly 22 Now place the UI SHIELD over the assembly as shown 23 Mind the guides 24 Close the LCD Module connector ...

Page 20: ...74 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 25 Insert the screws 26 Set the correct torque 27 Apply the torque to all screws in the order shown 28 Insert the MICROPHONE 29 Note that the spring contacts are very delicate and can be bent easily 30 Fit the FUNCTIONAL KEYMAT ...

Page 21: ...RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 31 Click the snaps into their places 32 Do not forget removing the protective film before continue 33 Align the A COVER assembly and push it down evenly Click all snaps into their places 34 Check the window for cleanness ...

Page 22: ...STRUCTION 10 1 Needed tools The SS 45 SS 88 camera removal tool metal tweezers a straight bladed screwdriver a bitholder with a Torx plus size 6 bit a torque driver and a DC plug 2 Always cover the windows with a protective film 3 Unlock and remove the E COVER Remove the battery if it is still inserted 4 Unscrew the torx plus size 6 screws in the order shown 5 Remove all screws and discard them Do...

Page 23: ... out the whole LABEL COVER Never mismatch this part with other engine modules 8 Carefully unlock the latches of the C COVER on both sides Do not bent the Shielding Lids 9 Shift the C COVER in direction shown and remove it 10 Do not touch the lens of the CAMERA while removing the CAMERA GASKET 11 Use the SS 45 Camera removal tool to unlock the clips of the housing of the CAMERA Use the SS 88 for th...

Page 24: ...5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 13 Lever out the DC JACK with the DC Plug 14 Lift up the ENGINE MODULE but bear in mind that the flex connector is still connected 15 Carefully lever open the Flex connector 16 Remove the NUMERIC KEYMAT 17 The disassembly procedure is now completed ...

Page 25: ... RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 LOWER BLOCK ASSEMBLY INSTRUCTION 11 1 Assembly 2 Insert the NUMERIC KEYMAT 3 Connect the flex foil 4 Position the ENGINE MODULE correctly 5 Insert the CAMERA Mind the correct positioning Use the SS 88 for the smaller camera of the 5200 6 Carefully push it into its place ...

Page 26: ...rights reserved Approved 4 0 MGR Page 46 7 Place the CAMERA GASKET 8 When replacing the D COVER assembly the delivered LABEL COVER must be replaced with the original labeled one Never deliver a Product without its Type Label 9 Insert the DC JACK with the DC Plug 10 Place the POWER KEY mind the correct placement 11 Insert the LABEL COVER fitted with the original TYPE LABEL 12 Click all snaps into t...

Page 27: ...opyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 13 Before continue bring all sidekey levers into the position shown 14 Place the assemblies together click the snaps into their places 15 Check the functionality of all keys before going on 16 Mind the correct positioning of this metal clips 17 Insert the screws 18 Set the correct torque ...

Page 28: ...Sept 2007 28 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 19 Apply the torque to all screws in the order shown 20 Complete the assembly with the B COVER 21 At least check the functionality of the slide mechanism ...

Page 29: ...ions Logistics Multimedia Creation Support CONFIDENTIAL 24 Sept 2007 29 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 LEGEND FOR QUICK TROUBLE SHOOTER 12 ...

Page 30: ...reation Support CONFIDENTIAL 24 Sept 2007 30 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 QUICK TROUBLE SHOOTER POWER 13 1 2 Battery Connector X2070 1 3 Power Key 1 4 Switch S2403 ...

Page 31: ...eation Support CONFIDENTIAL 24 Sept 2007 31 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 QUICK TROUBLE SHOOTER CHARGING 14 2 2 DC Jack 2 3 3 4 Fuse F2000 2 5 Battery Connector X2070 ...

Page 32: ...cs Multimedia Creation Support CONFIDENTIAL 24 Sept 2007 32 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 QUICK TROUBLE SHOOTER NO SERVICE 15 3 2 D Cover Assembly 3 3 ...

Page 33: ...ations Logistics Multimedia Creation Support CONFIDENTIAL 24 Sept 2007 33 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 QUICK TROUBLE SHOOTER SIM 16 4 2 ...

Page 34: ...NTIAL 24 Sept 2007 34 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 QUICK TROUBLE SHOOTER EARPIECE 17 5 2 Earpiece 5 3 1TG UI Module Assembly 5 4 1TG UI Module Assembly 5 5 Slide Flex 5 6 Connector X2402 ...

Page 35: ...s Multimedia Creation Support CONFIDENTIAL 24 Sept 2007 35 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 6 2 D Cover Assembly 6 3 QUICK TROUBLE SHOOTER IHF SPEAKER 18 ...

Page 36: ...4 Sept 2007 36 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 7 2 Functional Keymat 7 3 Functional Domesheet 7 4 1TG UI Module Assembly 7 5 Slide Flex 7 6 Connector X2402 QUICK TROUBLE SHOOTER FUNCTIONAL KEYS 19 ...

Page 37: ...NTIAL 24 Sept 2007 37 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 8 2 LCD Module 8 3 1TG UI Module Assembly 8 4 1TG UI Module Assembly 8 5 Slide Flex 8 6 Connector X2402 QUICK TROUBLE SHOOTER DISPLAY 20 ...

Page 38: ...IAL 24 Sept 2007 38 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 9 2 Microphone 9 3 1TG UI Module Assembly 9 4 1TG UI Module Assembly 9 5 Slide Flex 9 6 Connector X2402 QUICK TROUBLE SHOOTER MICROPHONE 21 ...

Page 39: ...ia Creation Support CONFIDENTIAL 24 Sept 2007 39 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 10 2 Numeric Keymat 10 3 Numeric Domesheet QUICK TROUBLE SHOOTER NUMERIC KEYMAT 22 ...

Page 40: ...24 Sept 2007 40 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 11 2 A Cover Assembly 11 3 1TG UI Module Assembly 11 4 1TG UI Module Assembly 11 5 Slide Flex 11 6 Connector X2402 QUICK TROUBLE SHOOTER SIDEKEYS 23 ...

Page 41: ...Support CONFIDENTIAL 24 Sept 2007 41 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 12 2 E Cover Assembly 12 3 D Cover Assembly 12 4 Switchs S2401 S2402 QUICK TROUBLE SHOOTER VOLUME KEYS 24 ...

Page 42: ...ion Support CONFIDENTIAL 24 Sept 2007 42 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 13 2 E Cover Assembly 13 3 D Cover Assembly 13 4 Switch S2404 QUICK TROUBLE SHOOTER CAMERA KEY 25 ...

Page 43: ...ons Logistics Multimedia Creation Support CONFIDENTIAL 24 Sept 2007 43 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 14 2 QUICK TROUBLE SHOOTER HEADSET 26 ...

Page 44: ...ons Logistics Multimedia Creation Support CONFIDENTIAL 24 Sept 2007 44 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 15 2 QUICK TROUBLE SHOOTER MINI USB 27 ...

Page 45: ...s Logistics Multimedia Creation Support CONFIDENTIAL 24 Sept 2007 45 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 16 2 QUICK TROUBLE SHOOTER CARD READER 28 ...

Page 46: ...ogistics Multimedia Creation Support CONFIDENTIAL 24 Sept 2007 46 Service Manual 5200 RM 174 RM 181 5300 RM 146 RM 147 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 4 0 MGR Page 46 17 2 Camera 17 3 QUICK TROUBLE SHOOTER CAMERA 29 ...

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