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OPERATION

Falcon

2800 Plus   (09–99)

7

CIRCUIT BREAKERS

The machine is equipped with two circuit breakers
located on control housing at rear of machine.

1.

Brush motor is protected by a 1.5 amp circuit
breaker. If breaker should trip, adjust brush height
or remove any obstruction in brush. Reset breaker
button.

FOR SAFETY: When leaving or servicing machine,
turn off machine and unplug from wall outlet.

2.

Drive motor is protected by a 2.5 amp circuit
breaker. If breaker trips, drive motor has been
overstressed or there is an electrical short. Push
circuit breaker button to reset or contact service
center.

UPHOLSTERY TOOL SETUP AND
OPERATION (OPTION)

Machine cleans most synthetic upholstery. Fabrics
such as herculon and synthetic velvets will clean with
excellent results. 

Extraction is not recommended for

most cottons, silks, wools or natural fiber velvets.
Check cleaning instructions sewn on furniture by
manufacturer for further instructions. Use extra caution
with furniture that has been reupholstered. Any
material under new upholstery may bleed and discolor
new fabric.

1.

Vacuum fabric before cleaning.

2.

Test fabric for color fastness. To test, pour a small
amount of cleaning solution on a white cloth. Hold
cloth against a hidden area of upholstery for 60
seconds. If no color transfers to cloth, it should be
safe to clean. However, always clean at your own
discretion.

3.

Disconnect vacuum hose from recovery dome and
replace with optional extension vacuum hose.
Connect optional solution hose to quick disconnect
located on top of tank. Then connect optional
accessory tool to hoses (Figure 13).

4.

Turn on main power, vacuum and pump switches.

5.

To clean, place tool on upholstery, squeeze trigger
and pull tool backwards (Figure 14).

WARNING: Flammable materials or reactive

metals can cause an explosion or fire. Do not pick
up.

6.

Overlap strokes to avoid streaking. Use as little
cleaning solution as possible. Avoid overwetting
upholstery.

FIG. 13

FIG. 14

DRAINING TANKS

When finished cleaning, the recovery tank and solution
tank should be drained and cleaned.

FOR SAFETY: Before leaving or servicing
machine, turn off machine and unplug cord from
wall outlet.

1.

To drain recovery tank, push machine to a drain
sink or floor drain and unhook drain hose from rear
of machine. Unscrew T–handle from drain hose
and drain tank (Figure 15).

FIG. 15

Summary of Contents for 608352

Page 1: ...ctor Falcon 2800 Plus Operator and Parts Manual 607210 Rev 00 02 00 CUSTOMER SERVICE 1 800 365 6625 OUTSIDE U S 1 616 786 2330 FAX 1 800 678 4240 NOBLES 12875 RANSOM STREET HOLLAND MI 49424 U S A TM M...

Page 2: ...quivalent parts MACHINE DATA Please fill out at time of installation for future reference Model No Install Date Serial No 2000 Tennant Company Printed in U S A Nobles is a registered United States tra...

Page 3: ...nplug by pulling on cord Do not stretch cord Do not handle plug with wet hands Keep cord away from heated surfaces Go slow on inclines and slippery surfaces Use care when reversing machine Report mach...

Page 4: ...ing To raise brush pull brush lever backwards arrow C until it latches Figure 2 A B C FIG 2 FILLING SOLUTION TANK Open fill port door at front of machine and fill with 106 liters 28 gal of hot water 6...

Page 5: ...od 1 Turn on main power switch 2 Select cleaning mode Position cleaning mode switch towards INTERIM CLEANING or RESTORATIVE CLEANING Figure 7 FIG 7 RESTORATIVE CLEANING Use this mode to restore heavil...

Page 6: ...warranty 9 Turn pump switch off just before stopping to vacuum up excess water 10 Check remaining solution in solution tank when cleaning To check look at clear gallon marker hose at rear of machine...

Page 7: ...fabric 1 Vacuum fabric before cleaning 2 Test fabric for color fastness To test pour a small amount of cleaning solution on a white cloth Hold cloth against a hidden area of upholstery for 60 seconds...

Page 8: ...ank and recovery dome 2 Remove float shut off screen and clean Screen is located in recovery tank Figure 18 FIG 18 3 Drain solution tank To drain use clear drain hose at rear of machine 4 Remove any c...

Page 9: ...t must be properly adjusted to eliminate any slippage See ADJUSTING DRIVE BELT NOTE Belt may slip if wet QUARTERLY MAINTENANCE EVERY 250 HOURS OF USE Inspect vacuum motor for carbon brush wear Replace...

Page 10: ...et screws for brush pulley or motor pulley are loose Tighten set screws Vacuum motor does not operate Faulty vacuum switch Contact Service Center Vacuum motor thermal overload tripped Check air flow f...

Page 11: ...ulty pump switch Contact Service Center Faulty solution pump Contact Service Center Machine does not move when rotating control grips Reverse release lever engaged Disengage reverse release lever rota...

Page 12: ...09 99 12 SOLUTION TANK RECOVERY TANK GROUP 1 2 4 5 6 3 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 29 30 31 32 33 34 35 14 36 38 39 43 42 40 41 37 44 45 46 47 48 49 49 50 51 52...

Page 13: ...1 REF PART DESCRIPTION QTY 30 103037 WHEEL 2 31 140008 WASHER FLAT 1 2 2 32 140234 SCREW 1 2 13 X 2 1 2 2 33 230400 BK WELDMENT CHASSIS 1 34 130290 CORD ASM BASE 18 3 X 36 1 35 140921 SLEEVE DRAIN HOS...

Page 14: ...PARTS LIST Falcon 2800 Plus 09 99 14 DRIVE GROUP 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 14 15 19 20 21 22 23 17 24 25 26 2 3 28 29 30 31 19 32 33 34 35 36 37 38 43 39 40 41 42 44 45 46 47 48 49 27 1...

Page 15: ...ELT 1 22 230762 PULLEY AXLE 1 23 140028 WASHER FLAT 3 8 1 24 230764 PULLEY IDLER 1 25 140231 SCREW 3 8 X 1 1 2 1 REF PART DESCRIPTION QTY 26 140545 NUT JAM 3 8 16 1 27 230400 BK WELDMENT CHASSIS 1 28...

Page 16: ...ARTS LIST Falcon 2800 Plus 09 99 16 REAR PANEL GROUP 1 2 3 4 5 6 7 8 9 10 5 11 12 13 14 15 16 17 5 5 18 19 20 2 21 22 2 21 23 5 24 25 26 27 29 10 5 17 28 5 17 31 31 32 33 30 34 35 36 37 38 39 40 41 41...

Page 17: ...16 140232 SCREW 3 8 16X1 1 4 1 17 140136 BUSHING 3 8 ID X 1 2 OD X 260 1 18 140508 NUT HEX 5 16 24 ZINC 1 19 140119 JOINT BALL LIFT ROD 2 20 230412 ROD LIFT BRUSH 1 REF PART DESCRIPTION QTY 21 140314...

Page 18: ...Falcon 2800 Plus 02 00 18 CONTROL CONSOLE GROUP 1 2 3 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53...

Page 19: ...TED 3 4 ID 1 25 230613 TUBE HANDLE ADJUSTMENT 1 26 230648 PIN HANDLE ADJUSTMENT LOCK 2 27 140415 SPRING LOCK PIN 1 28 230649 PIN HANDLE ADJUSTMENT 2 REF PART DESCRIPTION QTY 29 608838 PLATE CONTROL CO...

Page 20: ...PARTS LIST Falcon 2800 Plus 09 99 20 BRUSH HOUSING GROUP 1 2 3 4 6 7 8 9 10 5 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38...

Page 21: ...H 1 140859 SET SCREW PULLEY 1 18 100005 GASKET BEARING BLOCK 1 19 230261 BLOCK BEARING 2 20 140125 BEARING BRUSH 2 REF PART DESCRIPTION QTY 21 100049 SEAL BRUSH BEARING 2 22 230406 SHAFT BRUSH 22 1 23...

Page 22: ...alcon 2800 Plus 02 00 22 SOLUTION SYSTEM GROUP 2 1 3 2 4 5 6 7 9 10 8 12 13 2 4 14 8 11 9 10 11 15 15 16 16 17 18 19 11 20 15 21 22 23 16 24 25 26 27 28 29 30 31 32 34 33 35 36 20 15 37 26 38 41 27 26...

Page 23: ...PTER 1 4F X 1 4M 1 20 150511 FITTING 1 4FX3 8H BARB 2 21 609432 HOSE 3 8 ID X 13 1 22 609433 HOSE 3 8 ID X 32 1 REF PART DESCRIPTION QTY 23 140310 CLAMP HOSE 5 16 7 8 1 24 150406 FITTING 1 4MX1 4F ELB...

Page 24: ...9 140136 BUSHING 3 8 X 1 2 3 10 140407 SPRING 1 11 230413 ROD PRESSURE SPRING 1 12 140423 SPRING BRUSH PRESSURE 1 13 230404 BK BRACKET PIVOT BRUSH ASM 1 14 140516 NUT LOCK NYLON INSERT 1 2 4 REF PART...

Page 25: ...CH 1 190172 KIT PRESSURE SWITCH VITON 1 190134 KIT DIAPHRAGM ONLY 1 2 190128 KIT UPPER PUMP HOUSING 1 190124 KIT CHECK VALVE ONLY 1 REF PART DESCRIPTION QTY 3 190171 KIT VALVE VITON 1 4 190131 KIT SER...

Page 26: ...ER MAIN SWITCH SPEED CONTROL BOARD AC AC A A F HI W LO 5 kW POTENTIOMETER AC AC GRN GRN GRN GRN BLK BLK WHT BLKBLK WHT BLK BLK WHT BLK WHT RED ORG WHT RED ORG WHT WHT WHT BLK GRY PNK BLK BLU WHT WHT B...

Page 27: ...SWITCH VACUUM SWITCH ROLL SWITCH 1 ROLL SWITCH 2 SPEED CONTROL BOARD TERMINALS PUMP SWITCH SOLENOID AC AC A A F HI W LO SOLUTION PUMP CIRCUIT BREAKER 2 5 AMP VACUUM MOTOR BRUSH MOTOR CIRCUIT BREAKER...

Page 28: ...2 1 Assembly Included in Assembly 127 mm 5 in UPHOLSTERY TOOL 10 2 11 12 13 9 8 5 4 3 6 1 7 REF PART DESCRIPTION QTY 200505 TOOL HAND 5 COMPLETE 1 1 200431 BK TOOL HAND 1 2 150913 COUPLER QUICK SER 6...

Page 29: ...NDLE 1 8 140605 PIN HANDLE 1 9 140520 NUT PUSH 2 10 210150 VALVE FLOW CONTROL 1 11 190603 KIT VALVE PIN SPRING 1 12 210148 CAP HEX VALVE 1 13 150403 ELBOW 1 4 45 1 14 150615 NIPPLE CLOSE 1 4 1 15 1509...

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