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OPERATION

Falcon

2800 Plus   (02–00)

3

SAFETY PRECAUTIONS

This machine is intended for commercial use. It is
suited to clean carpet and upholstery in an indoor
environment and is not constructed for any other use.
Use only recommended accessory tools and cleaning
solutions.

The following safety alert symbols are used throughout
this manual as indicated in their description.

WARNING: To warn of hazards or unsafe

practices which could result in severe personal
injury or death.

FOR SAFETY: To identify actions which must be
followed for safe operation of equipment.

The following information signals potentially dangerous
conditions to the operator or equipment:

FOR SAFETY:

1.

Do not operate machine:

Unless trained and authorized.

Unless operator manual is read and
understood.

In flammable or explosive areas unless
designed for use in those areas.

With damaged cord or plug.

If not in proper operating condition.

In outdoor areas.

In standing water.

With the use of additional extension cords.
Only use manufacturer’s extension cord
equipped with machine which has proper
capacity and is grounded.

2.

Before operating machine:

Make sure all safety devices are in place
and operate properly.

3.

When using machine:

Do not run machine over cord.

Do not pull machine by plug or cord.

Do not pull cord around sharp edges or
corners.

Do not unplug by pulling on cord.

Do not stretch cord.

Do not handle plug with wet hands.

Keep cord away from heated surfaces.

Go slow on inclines and slippery surfaces.

Use care when reversing machine.

Report machine damage or faulty
operation immediately.

Do not carry riders on machine.

Follow mixing and handling instructions
on chemical containers.

4.

Before leaving or servicing machine:

Stop on level surface.

Turn off machine.

Unplug cord from wall outlet.

5.

When servicing machine:

Unplug cord from wall outlet.

Avoid moving parts. Do not wear loose
jackets, shirts, or sleeves.

Block machine tires before jacking up.

Use hoist or jack of adequate capacity to
lift machine.

Use manufacturer supplied or approved
replacement parts.

WARNING: Hazardous Voltage. Shock or

electrocution can result. Unplug machine before
servicing.

WARNING: Flammable materials can cause

an explosion or fire. Do not use flammable
materials in tank(s).

WARNING: Flammable materials or reactive

metals can cause an explosion or fire. Do not pick
up.

GROUNDING INSTRUCTIONS

Machine must be grounded. If it should
malfunction or breakdown, grounding provides a
path of least resistance for electrical current to
reduce the risk of electrical shock. This machine
is equipped with a cord having an
equipment–grounding conductor and grounding
plug. The plug must be plugged into an
appropriate outlet that is properly installed in
accordance with all local codes and ordinances.
Do not remove ground pin; if missing, replace
plug before use.

GROUNDED OUTLET

(3 HOLE)

GROUNDING PIN

Summary of Contents for 608352

Page 1: ...ctor Falcon 2800 Plus Operator and Parts Manual 607210 Rev 00 02 00 CUSTOMER SERVICE 1 800 365 6625 OUTSIDE U S 1 616 786 2330 FAX 1 800 678 4240 NOBLES 12875 RANSOM STREET HOLLAND MI 49424 U S A TM M...

Page 2: ...quivalent parts MACHINE DATA Please fill out at time of installation for future reference Model No Install Date Serial No 2000 Tennant Company Printed in U S A Nobles is a registered United States tra...

Page 3: ...nplug by pulling on cord Do not stretch cord Do not handle plug with wet hands Keep cord away from heated surfaces Go slow on inclines and slippery surfaces Use care when reversing machine Report mach...

Page 4: ...ing To raise brush pull brush lever backwards arrow C until it latches Figure 2 A B C FIG 2 FILLING SOLUTION TANK Open fill port door at front of machine and fill with 106 liters 28 gal of hot water 6...

Page 5: ...od 1 Turn on main power switch 2 Select cleaning mode Position cleaning mode switch towards INTERIM CLEANING or RESTORATIVE CLEANING Figure 7 FIG 7 RESTORATIVE CLEANING Use this mode to restore heavil...

Page 6: ...warranty 9 Turn pump switch off just before stopping to vacuum up excess water 10 Check remaining solution in solution tank when cleaning To check look at clear gallon marker hose at rear of machine...

Page 7: ...fabric 1 Vacuum fabric before cleaning 2 Test fabric for color fastness To test pour a small amount of cleaning solution on a white cloth Hold cloth against a hidden area of upholstery for 60 seconds...

Page 8: ...ank and recovery dome 2 Remove float shut off screen and clean Screen is located in recovery tank Figure 18 FIG 18 3 Drain solution tank To drain use clear drain hose at rear of machine 4 Remove any c...

Page 9: ...t must be properly adjusted to eliminate any slippage See ADJUSTING DRIVE BELT NOTE Belt may slip if wet QUARTERLY MAINTENANCE EVERY 250 HOURS OF USE Inspect vacuum motor for carbon brush wear Replace...

Page 10: ...et screws for brush pulley or motor pulley are loose Tighten set screws Vacuum motor does not operate Faulty vacuum switch Contact Service Center Vacuum motor thermal overload tripped Check air flow f...

Page 11: ...ulty pump switch Contact Service Center Faulty solution pump Contact Service Center Machine does not move when rotating control grips Reverse release lever engaged Disengage reverse release lever rota...

Page 12: ...09 99 12 SOLUTION TANK RECOVERY TANK GROUP 1 2 4 5 6 3 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 29 30 31 32 33 34 35 14 36 38 39 43 42 40 41 37 44 45 46 47 48 49 49 50 51 52...

Page 13: ...1 REF PART DESCRIPTION QTY 30 103037 WHEEL 2 31 140008 WASHER FLAT 1 2 2 32 140234 SCREW 1 2 13 X 2 1 2 2 33 230400 BK WELDMENT CHASSIS 1 34 130290 CORD ASM BASE 18 3 X 36 1 35 140921 SLEEVE DRAIN HOS...

Page 14: ...PARTS LIST Falcon 2800 Plus 09 99 14 DRIVE GROUP 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 14 15 19 20 21 22 23 17 24 25 26 2 3 28 29 30 31 19 32 33 34 35 36 37 38 43 39 40 41 42 44 45 46 47 48 49 27 1...

Page 15: ...ELT 1 22 230762 PULLEY AXLE 1 23 140028 WASHER FLAT 3 8 1 24 230764 PULLEY IDLER 1 25 140231 SCREW 3 8 X 1 1 2 1 REF PART DESCRIPTION QTY 26 140545 NUT JAM 3 8 16 1 27 230400 BK WELDMENT CHASSIS 1 28...

Page 16: ...ARTS LIST Falcon 2800 Plus 09 99 16 REAR PANEL GROUP 1 2 3 4 5 6 7 8 9 10 5 11 12 13 14 15 16 17 5 5 18 19 20 2 21 22 2 21 23 5 24 25 26 27 29 10 5 17 28 5 17 31 31 32 33 30 34 35 36 37 38 39 40 41 41...

Page 17: ...16 140232 SCREW 3 8 16X1 1 4 1 17 140136 BUSHING 3 8 ID X 1 2 OD X 260 1 18 140508 NUT HEX 5 16 24 ZINC 1 19 140119 JOINT BALL LIFT ROD 2 20 230412 ROD LIFT BRUSH 1 REF PART DESCRIPTION QTY 21 140314...

Page 18: ...Falcon 2800 Plus 02 00 18 CONTROL CONSOLE GROUP 1 2 3 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53...

Page 19: ...TED 3 4 ID 1 25 230613 TUBE HANDLE ADJUSTMENT 1 26 230648 PIN HANDLE ADJUSTMENT LOCK 2 27 140415 SPRING LOCK PIN 1 28 230649 PIN HANDLE ADJUSTMENT 2 REF PART DESCRIPTION QTY 29 608838 PLATE CONTROL CO...

Page 20: ...PARTS LIST Falcon 2800 Plus 09 99 20 BRUSH HOUSING GROUP 1 2 3 4 6 7 8 9 10 5 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38...

Page 21: ...H 1 140859 SET SCREW PULLEY 1 18 100005 GASKET BEARING BLOCK 1 19 230261 BLOCK BEARING 2 20 140125 BEARING BRUSH 2 REF PART DESCRIPTION QTY 21 100049 SEAL BRUSH BEARING 2 22 230406 SHAFT BRUSH 22 1 23...

Page 22: ...alcon 2800 Plus 02 00 22 SOLUTION SYSTEM GROUP 2 1 3 2 4 5 6 7 9 10 8 12 13 2 4 14 8 11 9 10 11 15 15 16 16 17 18 19 11 20 15 21 22 23 16 24 25 26 27 28 29 30 31 32 34 33 35 36 20 15 37 26 38 41 27 26...

Page 23: ...PTER 1 4F X 1 4M 1 20 150511 FITTING 1 4FX3 8H BARB 2 21 609432 HOSE 3 8 ID X 13 1 22 609433 HOSE 3 8 ID X 32 1 REF PART DESCRIPTION QTY 23 140310 CLAMP HOSE 5 16 7 8 1 24 150406 FITTING 1 4MX1 4F ELB...

Page 24: ...9 140136 BUSHING 3 8 X 1 2 3 10 140407 SPRING 1 11 230413 ROD PRESSURE SPRING 1 12 140423 SPRING BRUSH PRESSURE 1 13 230404 BK BRACKET PIVOT BRUSH ASM 1 14 140516 NUT LOCK NYLON INSERT 1 2 4 REF PART...

Page 25: ...CH 1 190172 KIT PRESSURE SWITCH VITON 1 190134 KIT DIAPHRAGM ONLY 1 2 190128 KIT UPPER PUMP HOUSING 1 190124 KIT CHECK VALVE ONLY 1 REF PART DESCRIPTION QTY 3 190171 KIT VALVE VITON 1 4 190131 KIT SER...

Page 26: ...ER MAIN SWITCH SPEED CONTROL BOARD AC AC A A F HI W LO 5 kW POTENTIOMETER AC AC GRN GRN GRN GRN BLK BLK WHT BLKBLK WHT BLK BLK WHT BLK WHT RED ORG WHT RED ORG WHT WHT WHT BLK GRY PNK BLK BLU WHT WHT B...

Page 27: ...SWITCH VACUUM SWITCH ROLL SWITCH 1 ROLL SWITCH 2 SPEED CONTROL BOARD TERMINALS PUMP SWITCH SOLENOID AC AC A A F HI W LO SOLUTION PUMP CIRCUIT BREAKER 2 5 AMP VACUUM MOTOR BRUSH MOTOR CIRCUIT BREAKER...

Page 28: ...2 1 Assembly Included in Assembly 127 mm 5 in UPHOLSTERY TOOL 10 2 11 12 13 9 8 5 4 3 6 1 7 REF PART DESCRIPTION QTY 200505 TOOL HAND 5 COMPLETE 1 1 200431 BK TOOL HAND 1 2 150913 COUPLER QUICK SER 6...

Page 29: ...NDLE 1 8 140605 PIN HANDLE 1 9 140520 NUT PUSH 2 10 210150 VALVE FLOW CONTROL 1 11 190603 KIT VALVE PIN SPRING 1 12 210148 CAP HEX VALVE 1 13 150403 ELBOW 1 4 45 1 14 150615 NIPPLE CLOSE 1 4 1 15 1509...

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