NMC-WOLLARD TMPS-200 Operation, Maintenance And Parts Manual Download

Page: 113 / 248

2 LIST OF VENDORS

Cage
Code

Vendor

NVC

Air Dro (Defco), 1112 Brooks St. S.E., Decauter, AL 35602

V00502

Crane Company, Hydro-Aire Division, 300 Winona Avenue, Burbank,
CA 91503

00779

Tyco Electronics Corp., M/S 38-77, 2800 Fulling Mill Road, PO Box

3608, Harrisburg, PA 17105-3608, Middletown, PA 17057

01121

Allen-Bradley Company, 500 Elm Grove Road, Milwaukee, WI 53122

01276

Aeroquip Corporation, 1225 West Main Street, Van Wert, OH 45891

02249

Gresen Mfg., Dana Corp., 600 Hoover Street NE, Minneapolis, MN

55413-2903

03743

Appleton Electric Co., Div. of Emerson Electric Co., 2205 12th Ave.,

South Milwaukee, WI 53172-2541

04597

Projects Unlimited Inc., 3680 Wyse Road, Dayton, OH 45414

07988

Automotive, Inc., Fluid Power Systems Component Div., 595 Schelter
Rd, Lincolnshire IL 60069-4220

10402

Whelen Engineering Co. Inc., Rt 145 Winthrop Rd., Chester, CT
06412-0684

11671

Tyrone Hydraulics Inc., Dana Corporation, Drive, Corinth, MS 38834

13445

Cole-Hersee Co., 20 Old Colony Ave., Boston, MA 02127

15605

Eaton Corp., Operations & Technical Ctr.,4201 N 27th St., Milwaukee,
WI 53216-1807

16476

Datcon Instruments Co., PO Box 128, East Petersburg, PA 17520-0128

19738

Avdel Corp., 50 Lackawanna Ave., Parsippany, NY 07054-1008

20984

Arrow Safety Device Company, Route 113, Georgetown, DE
19947-9524

27007

Cessna Aircraft Co., Fluid Power Div., 3401 E 4th St., PO Box 1028,
Hutchinson, KS 67501-1969

28815

TRW Inc., 1330 Geneva Drive, Sunnyvale, CA 94088-3510

29771

Deltrol Corp., 3001 Grant Ave., Bellwood, IL 60104-1251

41625

Incom Intl. Inc., Morse Controls Div., 21 Clinton St., Hudson OH
44236-2802

44185

NMC-WOLLARD, Inc., 2021 Truax Blvd., Eau Claire, WI, 54703

54173

Custom Connector Corp., 1738 E 30th St., Cleveland, OH 44114

58854

(Sylvania Electric) GTE Products Corp., Lighting Products Group, 60
Boston Street, Salem, MA 01970

71176

Emerson Electric Co., Browning Mfg. Div., 1248 E Second St., PO Box

687, Maysville, KY 41056-1655

72635

R.E. Dietz Co., 225 Wilkenson St., Syracuse, NY 13221

75175

Concord Instruments Corp., 1910 Elm St., Cincinnati, OH 45210-2451

CHAPTER 4 REPAIR PARTS

AUGUST 31, 2005

2 LIST OF VENDORS

PAGE 1

Truck Mounted Passenger Stair TMPS-200

Manual No. 307559

Summary of Contents for TMPS-200

Page 1: ...NUAL Model TMPS 200 Effective Starting S N1378 NMC Wollard Inc 2021 Truax Blvd Eau Claire WI 54703 715 835 3151 FAX 715 835 6625 Web Site nmc wollard com General Email nmc wollard nmc wollard com Truc...

Page 2: ...your reference and for proper identification of your machine by NMC Wollard Inc For information on ordering repair parts refer to the Repair Parts chapter at the back of this book You are urged to stu...

Page 3: ...book mark or table of contents entry the page containing that item will automatically be displayed Requirements minimum PC with Windows 98 or newer 486 processor 586 recommended 8MB RAM VGA monitor mo...

Page 4: ...over damage resulting from carelessness or neglect accidents fire or other casualties improper repair operation transportation or storage or failure to provide necessary or appropriate maintenance Thi...

Page 5: ...ble warranty problem Call NMC Wollard Inc 715 835 3151 We will require the serial number number of hours on the unit and a description of the problem You will be given a warranty authorization number...

Page 6: ...stead we have accumulated average times for repairs We will authorize repair time once we have approved the repair If unforeseen circumstances cause a significantly greater repair time than originally...

Page 7: ...ANTY 4 TABLE OF CONTENTS 7 REVISION RECORD 16 REVISION HIGHLIGHTS 17 PAGE EFFECTIVITY 21 CONFIGURATION 24 EFFECTIVITY CODE 26 INTRODUCTION SEPTEMBER 30 2008 TABLE OF CONTENTS PAGE 7 Truck Mounted Pass...

Page 8: ...11 Main Section Stationary Unit 10 1 4 12 Adjustable Section Telescoping Unit 11 1 4 13 Hydraulic Reservoir 11 1 4 14 Side Panels 11 1 4 15Canopy 11 1 4 16Other Features 11 2 OPERATION 1 2 1 Pre Opera...

Page 9: ...Accessories 2 4 COMMISSIONING AND DECOMMISSIONING FOR OPERATION AND SHIPPING 1 4 1 Commissioning Decommissioning for Airport Cross county or shipping 1 4 2 Truck Chassis 1 4 2 1Front Spring Lockouts 1...

Page 10: ...parating and Mating Stair Sections 3 3 2 1 Separating Stair Sections 3 3 2 2 Mating Stair Sections 3 3 3 Stair Cylinder Removal and Replacement 4 3 3 1 Stair Cylinder Removal 4 3 4 A Frame Removal and...

Page 11: ...per Section 13 3 11 Ford 6 0L Diesel Clutch Pump Kit Installation 16 3 12 F350 V8 Gas Clutch Pump Installation 20 3 13 Deweze Ford 5 4L 2008 Clutch Pump Installation 22 4 REPAIRS 1 4 1 Stabilizer Prox...

Page 12: ...NTS 1 GENERAL REPAIRS 1 1 1 General Information 1 1 2 Truck Chassis 1 SEPTEMBER 30 2008 INTRODUCTION PAGE 12 TABLE OF CONTENTS Truck Mounted Passenger Stair TMPS 200 Manual No 307559 CHAPTER 3 OVERHAU...

Page 13: ...mbly 40 Solenoid Assembly 46 Placards and Signs 48 Placards Special Option 50 Beacon Rotating Option 52 Light Warning Amber Option 54 Lights Flood Back up Option 56 Morse Control Option 2005 58 Morse...

Page 14: ...n 96 Fire Extinguisher Option 98 Truck Prep F350 6 0L Diesel 1 Of 2 100 Truck prep F350 V8 Gas 1 OF 2 104 Hourmeter Installation Option Diesel 108 Heat Hydraulic Tank Option 110 Outside Controls Optio...

Page 15: ...ION TABLE OF CONTENTS Hydraforce Combination Valve 2 DewEze 2005 Clutch Pump Installation Instructions Part No 308703 9 INTRODUCTION SEPTEMBER 30 2008 TABLE OF CONTENTS PAGE 15 Truck Mounted Passenger...

Page 16: ...lard Inc 3 03 31 07 03 31 07 NMC Wollard Inc 4 03 31 08 03 31 08 NMC Wollard 5 09 30 08 09 30 08 NMC Wollard 6 03 31 09 03 31 09 NMC Wollard 7 01 31 14 01 31 14 NMC Wollard Rev No Issue Date Date Inse...

Page 17: ...Schem 307556 All REVISION NO 2 DATED 10 31 06 Chapter Section And Page No Description of Changes Eff Intro 7 10 11 12 Update TOC Added Rev 2 All 1 TOC Updated All 1 1 2 3 4 5 Add 562A439 304272 30432...

Page 18: ...pring Procedure All 2 2 11 12 Add 307575 Schem All 4 4 36 37 46 47 38 106 307575 parts breakdown added Update Solenoid Assy Pages Renumber All REVISION NO 5 DATED 09 30 08 Chapter Section And Page No...

Page 19: ...S N 1378 was 1377 309735 added to page 25 all 1 1 1 6 Controls and Instruments moved to 1 2 1 3 all 1 2 1 3 Added Controls and Instruments Section all 4 3 1 4 Index changed all 4 4 33 307601 deleted...

Page 20: ...SEPTEMBER 30 2008 INTRODUCTION PAGE 20 REVISION HIGHLIGHTS Truck Mounted Passenger Stair TMPS 200 Manual No 307559 THIS PAGE INTENTIONALLY BLANK...

Page 21: ...1 9 09 30 08 1 1 10 09 30 08 1 1 11 09 30 08 1 1 12 09 30 08 1 2 1 01 31 14 1 2 2 01 31 14 1 2 3 01 31 14 1 2 4 09 30 08 1 2 5 09 30 08 1 2 6 09 30 08 1 2 7 09 30 08 1 2 8 09 30 08 1 2 9 09 30 08 1 2...

Page 22: ...8 03 31 07 4 4 29 03 31 07 4 4 30 03 31 07 4 4 31 03 31 07 4 4 32 08 31 05 4 4 33 03 31 07 4 4 34 10 31 06 4 4 35 10 31 06 4 4 36 08 31 05 4 4 37 09 30 08 4 4 38 03 31 08 4 4 39 03 31 08 4 4 40 03 31...

Page 23: ...4 4 101 03 31 08 4 4 102 03 31 08 4 4 103 03 31 08 4 4 104 03 31 08 4 4 105 03 31 08 4 4 106 03 31 08 4 4 107 03 31 08 4 4 108 09 30 08 4 4 109 09 30 08 4 4 110 09 30 08 4 4 111 09 30 08 4 4 112 09 30...

Page 24: ...Thread p 18318 Option Stair Stabilizer Warning Lights and Backup Alarm p 18359 Option Backup Flood Lights p 18360 Option Battery Jumper System p 300818 Option Heavy Duty Bumper p 300857 Option Hourme...

Page 25: ...304845 Option Canopy Vinyl No Sides p 304990 Option Canadian Running Lights p 305213 Option High Water Temp Shutdown w Low Oil Shutdown Diesel F350 F450 1999 Later p 309735 Option Bumper HD F350 2010...

Page 26: ...erial numbers 1378 August 2005 and as follows Effectivity Code Serial Numbers A 1378 and 1379 B 1378 thru 1381 C 1381 D 1382 E 1384 F 1385 G 1378 thru 1380 H 1400 Truck Mounted Passenger Stair TMPS 20...

Page 27: ...e 7 1 4 10 Stair Section 7 1 4 11 Main Section Stationary Unit 8 1 4 12 Adjustable Section Telescoping Unit 8 1 4 13 Hydraulic Reservoir 9 1 4 14 Side Panels 9 1 4 15 Canopy 9 1 4 16 Other Features 9...

Page 28: ...nd Accessories 2 4 COMMISSIONING AND DECOMMISSIONING FOR OPERATION AND SHIPPING 1 4 1 Commissioning Decommissioning for Airport Cross county or shipping 1 4 2 Truck Chassis 1 4 2 1 Front Spring Lockou...

Page 29: ...ion which if not avoided could result in minor or moderate injury NOTICE Used to address practices not related to personal injury For your protection read all safety decals on the machine and in this...

Page 30: ...Installation Area Is Clean And Dry Remove The Smallest Portion Of The Split Backing Paper Align The Decal Over The Specified Area And Carefully Press The Small Portion With The Exposed Adhesive Backi...

Page 31: ...an cause serious injury or death Keep hands loose clothing long hair and loose jewelry away from moving parts You may become entangled in moving parts that can cause serious injury or death Perform lo...

Page 32: ...plashed into the eyes Protect eyes and skin from contact In the event of contact with battery acid immediately rinse in large amounts of water Obtain medical care if the eyes are burned Battery gas ca...

Page 33: ...recautions you will find specific safety messages embedded in the Operating and Maintenance Chapters of this manual Please review them for your protection CHAPTER 1 GENERAL INFORMATION OPERATION INSTR...

Page 34: ...main stair section The main support frame is equipped with a hydraulically actuated upper section An independent hydraulic system supplies hydraulic power to operate the adjustable stair unit and stab...

Page 35: ...not be driven If the stabilizers are in the down position the engine will shutdown if movement is attempted 1 4 8 Main Support Frame The main supporting frame is constructed of welded steel members an...

Page 36: ...tair section 1 4 12 Adjustable Section Telescoping Unit The adjustable stair unit is built on a welded steel frame composed of two parallel longitudinal channel members The open sides of the channels...

Page 37: ...lable for the protection of boarding or disembarking passengers 1 4 16 Other Features Other features of the truck section include an automatic transmission a safety plate glass window mounted in the c...

Page 38: ...given for operation of the basic truck because this is covered in the owner s handbook supplied by the truck manufacturer Ford All electrical switches for operating the stair are on the truck dash as...

Page 39: ...ck lever while lowering stair STAIR EXTEND RETRACT switch operates hydraulic control valve to control flow of hydraulic oil to stair extend retract hydraulic cylinder STABILIZER UP DOWN switch operate...

Page 40: ...vement can not be attempted until they are retracted NOTICE When the STABILIZERS NOT RETRACTED indicator is ON the stabilizers are not fully retracted and the stair can not be driven Shifter optional...

Page 41: ...result causing damage to the hydraulic system 2 2 2 Stair Unit 1 Check all critical fastener connections for security 2 Check that the stabilizer pads links and pivots are present and functional and t...

Page 42: ...nt panel for low volts or low oil pressure and any other fault indications 3 Check that horn windshield wipers headlights tail lights stop lights backup lights and beacons are operational 4 Turn on th...

Page 43: ...e extended 6 This is a high vehicle always check your overhead clearance when driving under obstacles 7 Brake gently when stairs are extended Restrict driving speed to 5 mph when stairs are extended 2...

Page 44: ...he fuselage will lower as much as several inches dependent on aircraft so position the platform far enough below the door sill that the door will not lower onto the platform and become damaged If unlo...

Page 45: ...15 Switch the engine OFF For night time operation turn the ignition switch to ON leave power on in order to power the stair lights If the lights will be used for more than 30 minutes do not turn the e...

Page 46: ...ACTED indicator goes off 5 Release the parking brake place transmission in reverse and back the unit a short distance from aircraft Set park brake and place transmission in neutral position 6 Momentar...

Page 47: ...hed in or pulled out and held out by inserting the lock tool behind the knob for manual operation See figure 1 The tool is attached to the valve with a retaining chain After this is done the manual pu...

Page 48: ...drift down to stop block 4 Pull the red over ride knob on the stabilizer valve labeled SV1 and insert the slotted lock tool under the knob to keep it extended Operate the pump with the handle until t...

Page 49: ...rgency manual operation is required to lower the stair and electrical power is not available a second person will be required to hold the stair lock release lever down while the hand pump is operated...

Page 50: ...CHAPTER 1 GENERAL INFORMATION OPERATION INSTRUCTIONS SEPTEMBER 30 2008 2 OPERATION PAGE 13 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 This Page Intentionally Blank...

Page 51: ...163 cm Top platform depth 84 in 213 cm Intermediate landing depth 19 75 in 50 cm Constant riser height 7 85 in 20 cm 3 1 4 Shipping Dimensions Length 288 in 7 32 m Width 90 7 in 2 30 m Height 145 in...

Page 52: ...g 3 1 13 Transmission 4R100 Heavy Duty Electronic Automatic 4 speed 3 1 14 Hydraulic System Cylinders single stage Valveselectric switch actuated Pump engine driven System pressure 1 200 psi 82 8 bars...

Page 53: ...ck up alarm Heavy duty bumper grill guard Undercoating Rustproofing Rubberized stair treads and platforms CHAPTER 1 GENERAL INFORMATION OPERATION INSTRUCTIONS SEPTEMBER 30 2008 3 SPECIFICATIONS AND CA...

Page 54: ...This Page Intentionally Blank SEPTEMBER 30 2008 CHAPTER 1 GENERAL INFORMATION OPERATION INSTRUCTIONS PAGE 4 3 SPECIFICATIONS AND CAPABILITIES Truck Mounted Passenger Stair TMPS 200 Manual No 307559...

Page 55: ...turer 4 2 1 Front Spring Lockouts Figure 1 Front spring lockouts must be installed before unit is placed in operation and must be removed for any cross country travel Front springs are locked out by i...

Page 56: ...ened Prior to operating at destination adjust rear spring U bolts as follows SEPTEMBER 30 2008 CHAPTER 1 GENERAL INFORMATION OPERATION INSTRUCTIONS PAGE 2 4 COMMISSIONING AND DECOMMISSIONING FOR OPERA...

Page 57: ...ghten U bolts on high side until both sides are even 10 Continue tightening both U bolts until the height of the frame has been reduced by an additional on each side 11 Again check that both sides hav...

Page 58: ...ntified by observing position of bumpers forward and notched adjustment tracks inboard 2 Remove the rear stops from the lower tracks 3 Using two people place forward wheel of handrail onto lower track...

Page 59: ...rs at the stop block locations under the adjustable stair section on the right side Use these settings thereafter The stair lock lever a pivoting pawl and markers are visible through the roof window U...

Page 60: ...entionally Blank SEPTEMBER 30 2008 CHAPTER 1 GENERAL INFORMATION OPERATION INSTRUCTIONS PAGE 6 4 COMMISSIONING AND DECOMMISSIONING FOR OPERATION AND SHIPPING Truck Mounted Passenger Stair TMPS 200 Man...

Page 61: ...r Sections 3 3 2 1 Separating Stair Sections 3 3 2 2 Mating Stair Sections 3 3 3 Stair Cylinder Removal and Replacement 4 3 3 1 Stair Cylinder Removal 4 3 4 A Frame Removal and Installation 5 3 4 1 A...

Page 62: ...6 0L Diesel Clutch Pump Kit Installation 16 3 12 F350 V8 Gas Clutch Pump Installation 20 3 13 Deweze Ford 5 4L 2008 Clutch Pump Installation 22 4 REPAIRS 1 4 1 Stabilizer Proximity 1 SEPTEMBER 30 200...

Page 63: ...assenger stairs to ensure long service life The frequencies shown are for the unit operating in average U S climate If the unit is operated in adverse climatic conditions i e salt spray extreme cold o...

Page 64: ...150 113 212 159 0 750 16 192 144 297 223 420 315 0 750 10 172 129 269 201 376 282 1 000 12 704 528 995 746 1 000 8 644 483 909 681 METRIC TIGHTENING TORQUE N m Bolt Size Class 8 8 Dry Class 8 8 Lubed...

Page 65: ...Y fitting Clean side panels threads and platforms Mix 33 Kensonic C or equal 33 mineral spirits and 33 water Wash with above solution using cloth or sponge Rinse with water hose and wipe dry ANNUAL E...

Page 66: ...ass 10 micron filter Do not use a bucket or such method Never add used fluid to the system The high costs of downtime and component replacement is more costly than the price of new oil Never mix hydra...

Page 67: ...e support SAE No 10 1 Lubricate the moveable handrail wheel bearings and latches SAE No 10 1 Apply coating of grease to inside of main channel All purpose grease 1 Lubricate truck components as recomm...

Page 68: ...SEPTEMBER 30 2008 CHAPTER 2 MAINTENANCE PAGE 6 1 SERVICING Truck Mounted Passenger Stair TMPS 200 Manual No 307559 This Page Intentionally Blank...

Page 69: ...on dipstick Avoid overfilling by checking and replenishing oil supply only when all hydraulic cylinders are fully retracted Open valve Replace belt if worn or tension is out of spec Check all lines co...

Page 70: ...rol valve Adjustable section will not extend stabilizers will extend Adjustable section overloaded Foreign matter between channels and main support wheels Adjust load Clean channels and wheels Lubrica...

Page 71: ...n stabilizer is extended Defective indicator Limit switch actuators stuck Limit switches improperly adjusted Limit switches defective Defective circuit breaker Replace indicator Check switch actuators...

Page 72: ...trical and Hydraulic Schematics and Diagrams SEPTEMBER 30 2008 CHAPTER 2 MAINTENANCE PAGE 4 2 TROUBLE SHOOTING Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 1 LIGHTS FLOOD BACKUP OPTI...

Page 73: ...CHAPTER 2 MAINTENANCE SEPTEMBER 30 2008 2 TROUBLE SHOOTING PAGE 5 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 2 HARNESS CHASSIS 307609 SEE CHAP 5 HYDRA FORCE COMBINATION VALVE...

Page 74: ...SEPTEMBER 30 2008 CHAPTER 2 MAINTENANCE PAGE 6 2 TROUBLE SHOOTING Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 3 ELECTRICAL SCHEMATIC GAS DSL MANIFOLD HYD S 307556 1...

Page 75: ...CHAPTER 2 MAINTENANCE SEPTEMBER 30 2008 2 TROUBLE SHOOTING PAGE 7 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 4 WIRING DIAGRAM GAS DSL MANIFOLD HYD S 307556 2 307556 3...

Page 76: ...EPTEMBER 30 2008 CHAPTER 2 MAINTENANCE PAGE 8 2 TROUBLE SHOOTING Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 5 SHUT DOWN LOW OIL TMPS200 GAS DSL OPTION ELEC SCHEMATIC SN 1381 307619...

Page 77: ...CHAPTER 2 MAINTENANCE SEPTEMBER 30 2008 2 TROUBLE SHOOTING PAGE 9 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 6 SHUT DOWN LOW OIL TMPS200 GAS DSL OPTION WIRING DIAGRAM 307619...

Page 78: ...SEPTEMBER 30 2008 CHAPTER 2 MAINTENANCE PAGE 10 2 TROUBLE SHOOTING Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 7 HYDRAULIC SCHEMATIC 307612...

Page 79: ...CHAPTER 2 MAINTENANCE SEPTEMBER 30 2008 2 TROUBLE SHOOTING PAGE 11 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 8 HYDRAULIC MANIFOLD LIFT STABILIZER 307575...

Page 80: ...SEPTEMBER 30 2008 CHAPTER 2 MAINTENANCE PAGE 12 2 TROUBLE SHOOTING Truck Mounted Passenger Stair TMPS 200 Manual No 307559 This Page Intentionally Blank...

Page 81: ...casters required to handle the main and adjustable stair sections 2 lift pins Part LP36D2 038 1 or 3 4 X 4 hex head bolts and nuts 1 length of 1 1 4 pipe 8 feet long 1 1 8 pipe nipple 6 feet of 1 8 in...

Page 82: ...top platform so that it protrudes out each side Place hoist cable sling around each pipe end making sure that it cannot slip off or damage platform 4 Hoist stair assembly to sufficient height 5 Back t...

Page 83: ...n section from dropping onto table when adjustable section is pulled clear main section should be blocked up just before adjustable section channels pass centerline of upper wheels 3 2 2 Mating Stair...

Page 84: ...lower attach point 4 Relieve hydraulic pressure from cylinder by operating cylinder control lever 5 Disconnect hydraulic lines from cylinder 6 Remove two 3 4 inch bolts and tie downs attaching stairs...

Page 85: ...frame 8 Clear A frame of all attached wiring and hydraulic lines 9 Support upper end of A frame Remove the attach bolts and nuts securing lower end of A frame to stair support frame 10 Using a second...

Page 86: ...check NOTICE Use only MOBIL DTE 13 or equivalent in operating temperatures of 20 F to 120 F 7 C to 50 C Use Mobil Aero HFA or equivalent MIL H 5606A in operating temperatures of 25 F to 50 F 32 C to...

Page 87: ...lean the system s entry port thoroughly Filter all fluid introduced into the reservoir through a nominal no bypass 10 micron filter Do not use a bucket or such method Never add used fluid to the syste...

Page 88: ...e main parts the Step Platform Assembly the Deck Bumper Assembly and the Wing Handrail Assembly The step platform assembly consists of a platform that provides an extra 16 inches of height above the s...

Page 89: ...NOTICE If you remove the step platform you must install the deck bumper onto the main deck The bumper provides structural support to the deck as well as protecting aircraft from damage 7 Install the d...

Page 90: ...to stair deck See instructions in the Passenger Stair Manual 3 Install a temporary safety guard between the deck forward handrails Suggested method A steel bar or heavy wood beam secured to handrails...

Page 91: ...s onto the roof pins Refer to Figure 2 to determine correct location for the different post lengths Secure the posts with 3 8 capscrews and washers Capscrews must face the same direction 6 Stand deck...

Page 92: ...of pins Install but do not tighten 3 8 x 0 75 capscrews and washers All capscrews should face out 4 Raise the stair to its fullest extent 5 Stand lower section on its posts With one person on each pos...

Page 93: ...3 10 3 Final Assembly 1 Stand directly behind the stairs and check that the each canopy Section is centered and square Check all clearances Readjust as required 2 Tighten 3 8 16 capscrews to pins ins...

Page 94: ...airs to maximum height 5 Stand upper canopy Section on its posts With one person on each post 6 people needed lift the Section and carry it over the lower Section and up the stair 6 Place posts onto t...

Page 95: ...Truck Mounted Passenger Stair TMPS 200 Manual No 307559 CHAPTER 2 MAINTENANCE SEPTEMBER 30 2008 3 REMOVAL AND INSTALLATION PAGE 15 FIGURE 5 UPPER STAIR SECTION...

Page 96: ...onnect the battery 2 Remove the air deflector shield from the top of the fan shroud Truck Mounted Passenger Stair TMPS 200 Manual No 307559 SEPTEMBER 30 2008 CHAPTER 2 MAINTENANCE PAGE 16 3 REMOVAL AN...

Page 97: ...the four M10 x 45 bolts 7 Reattach OEM tensioner with the OEM bolts 9 Mount the DewEze electrical module bracket 2 onto the front of the pump bracket at location G with the two 1 4 x 3 4 bolts 11 Att...

Page 98: ...Trim away that portion of the shield Snap the shield into place making sure it does not make contact See figure 7 15 Reconnect the battery 16 Run the engine and check for any clearance or alignment p...

Page 99: ...Truck Mounted Passenger Stair TMPS 200 Manual No 307559 CHAPTER 2 MAINTENANCE SEPTEMBER 30 2008 3 REMOVAL AND INSTALLATION PAGE 19 FIGURE 7 FORD 6 0L DIESEL CLUTCH PUMP KIT...

Page 100: ...diator hose Make note as to which end is which as it will be turned around when it is installed later Truck Mounted Passenger Stair TMPS 200 Manual No 307559 SEPTEMBER 30 2008 CHAPTER 2 MAINTENANCE PA...

Page 101: ...7 10mm lock washers 18 and 3 8 flat washers 19 9 Bolt the pump 6 to the rear of the mounting bracket 1 using two 3 8 x 1 1 4 bolts 13 and two 3 8 flat washers 14 Attach the clutch coil 7 to the front...

Page 102: ...t of the truck then push it down into the rubber donuts in the new location Untie the rear housing and clamp it to the front half 19 Replace the coolant in the radiator 20 Reconnect the battery 21 Run...

Page 103: ...bilizers 2 Remove proximity switch from location on left hand structural channel directly behind cab 3 Fully retract stabilizers 4 Working from inside of stair assembly cavity insert switch body throu...

Page 104: ...SEPTEMBER 30 2008 CHAPTER 2 MAINTENANCE PAGE 2 4 REPAIRS Truck Mounted Passenger Stair TMPS 200 Manual No 307559 This Page Intentionally Blank...

Page 105: ...ERAL REPAIRS 1 1 1 General Information 1 1 2 Truck Chassis 1 CHAPTER 3 OVERHAUL MAJOR REPAIR SEPTEMBER 30 2008 TABLE OF CONTENTS PAGE 1 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 CHAPTER...

Page 106: ...SEPTEMBER 30 2008 CHAPTER 3 OVERHAUL MAJOR REPAIR PAGE 2 TABLE OF CONTENTS Truck Mounted Passenger Stair TMPS 200 Manual No 307559 This Page Intentionally Blank...

Page 107: ...ime and material cost of overhaul makes replacement a better option If your troubleshooting and inspection shows that a component is faulty we recommend removing and replacing the component 1 2 TRUCK...

Page 108: ...SEPTEMBER 30 2008 CHAPTER 3 OVERHAUL MAJOR REPAIR PAGE 2 1 GENERAL REPAIRS Truck Mounted Passenger Stair TMPS 200 Manual No 307559 This Page Intentionally Blank...

Page 109: ...lenoid Assembly 46 Placards and Signs 48 Placards Special Option 50 Beacon Rotating Option 52 Light Warning Amber Option 54 Lights Flood Back up Option 56 Morse Control Option 2005 58 Morse Control Sh...

Page 110: ...Extinguisher Option 98 Truck Prep F350 6 0L Diesel 1 Of 2 100 Truck prep F350 V8 Gas 1 OF 2 104 Hourmeter Installation Option Diesel 108 Heat Hydraulic Tank Option 110 Outside Controls Optional 112 T...

Page 111: ...f the part is an item purchased by Wollard and has not been modified by Wollard then following the description will be the vendor s federal supply CAGE code If a vendor does not have a CAGE code a num...

Page 112: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 2 1 HOW TO USE THE REPAIR PARTS CHAPTER Truck Mounted Passenger Stair TMPS 200 Manual No 307559 This Page Intentionally Blank...

Page 113: ...oston MA 02127 15605 Eaton Corp Operations Technical Ctr 4201 N 27th St Milwaukee WI 53216 1807 16476 Datcon Instruments Co PO Box 128 East Petersburg PA 17520 0128 19738 Avdel Corp 50 Lackawanna Ave...

Page 114: ...lic Mfg 15655 Brook Park Rd Cleveland OH 44142 88136 Trombetta Corp 13901 Main St Menomonee Falls WI 53051 89020 Thomas Betts Industrial Electrical Products Div 16228 Flight Path Dr Brooksville FL 346...

Page 115: ...8W 3 9 11 12712W 11 12715 11 12716 15 12733 15 12736W 15 12737W 15 12738 15 71 12739 71 12739W 15 12741 15 12741W 9 12743W 19 12744W 15 12747W 9 12748W 11 12749 13 12751W 3 11 12754W 9 12756 9 12757W...

Page 116: ...459 13 3 0505 13 3 0539 3 3 0540 3 3 0802 93 3 0847 39 3 0888 33 3 0915 33 3 0935 33 3 1178 41 3 1317 29 3 1352 93 3 1386 29 3 1389 29 3 1453 11 3 1535 29 3 1564 29 3 1566 29 3 1568 33 3 1572 29 3 163...

Page 117: ...1 305157 21 305216 109 305259 53 305260 53 305306 75 305307 75 305308 75 305309 75 305310 75 305311 75 305312 75 305313 75 305314 75 305315 75 305316 75 305317 75 305335 49 305707 75 305708 75 305732...

Page 118: ...5474 3 15 23 560A89 101 562A279 49 105 115 562A347 93 562A439 49 562A503 49 562A518 53 562A54 111 5662 19 5663 19 5664 19 5665 19 5679 13 5699 13 23 5985 75 6259 13 23 7 0394 31 7352 13 23 7916 19 876...

Page 119: ...4 ILLUSTRATED PARTS LIST CHAPTER 4 REPAIR PARTS AUGUST 31 2005 4 ILLUSTRATED PARTS LIST PAGE 1 Truck Mounted Passenger Stair TMPS 200 Manual No 307559...

Page 120: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 2 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 1 MAIN ASSEMBLY 1 OF 2...

Page 121: ...5 12803W Stabilizer Rear See Figure 9 2 16 9 2091 Trim Rubber 3 32 75 20 3 0395 Nut Lock 1 8 USS 1 22 Comm HHCS 3 8 16 x 1 50 6 26 3 0539 HHCS 1 14 x 3 00 SAE 2 27 3 0540 HHCS 1 14 x 3 50 SAE 2 28 3 1...

Page 122: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 4 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 1 MAIN ASSEMBLY 2 OF 2...

Page 123: ...se Group 2 of 2 Ref 54 Comm Locknut 1 4 20 14 55 Comm Washer 1 4 14 56 304990 Canadian Run Lights Option Ref 304989 Kit Daytime Running Lights 1 57 304191 Decal Canada Vehicle Alternation 1 NS Comm HH...

Page 124: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 6 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 2 A FRAME ASSEMBLY...

Page 125: ...me Upper 1 3 12683 Frame Lower 1 4 12675 Arm Release 1 5 12681 5 Shaft Pawl 1 6 12668 Pawl A Frame 2 7 Comm Washer 3 4 4 8 Comm HHCS 1 4 20 x 0 75 2 9 Comm Pin Clevis 1 4 x 23 32 Grip 1 10 Comm Pin Co...

Page 126: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 8 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 3 MAIN STAIR ASSEMBLY 1 OF 2...

Page 127: ...7679 03 Riser Main Stair 12 20 12770 03 Section Hat Main Stair Assembly 10 21 12775 Splice Hat Section 2 24 12761W Plate Spline 4 25 12768W Wheel and Bushing 4 28 12708 28 Top Cap Main Stair x 200 2 2...

Page 128: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 10 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 3 MAIN STAIR ASSEMBLY 2 OF 2...

Page 129: ...sy Safety 1 37 Comm Screw Pan HD Mach 10 32NF x 2 00 40 38 Comm Nut Lock 10 32NF 40 39 Comm HHCS 1 4 28NF x 1 25 20 43 12712W Support Cylinder 1 44 12748W Support Pad Cylinder 1 45 Comm HHCS 3 8 16 x...

Page 130: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 12 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 4 HANDRAIL ASSEMBLY...

Page 131: ...ndrail LH 1 304461R Pipe Handrail RH 1 3 6259 Pad Stanchion Drilled 6 4 302999 Plug Pipe Alum 1 25 E 2 302999 Plug Pipe Alum 1 25 F 1 5 5699 Post Vertical Handrail 1 6 5679 Post Vertical Handrail 5 7...

Page 132: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 14 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 5 ADJUSTABLE STAIR ASSEMBLY 1 OF 3...

Page 133: ...Lower LH 1 16 12624 02 Track Lower RH 1 17 302967 Extrusion 2 18 12524 Spacer Skin 12 19 12741 Spacer Skin 1 5 x 5 5 6 20 12770 01 Hat Section Long 8 21 12770 04 Hat Section Short 2 22 17678 01 Tread...

Page 134: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 16 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 5 ADJUSTABLE STAIR ASSEMBLY 2 OF 3...

Page 135: ...0 Manual No 307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 5 12651 Adjustable Stair Assembly 2 of 3 Ref 72 Comm HHCS 3 8 16 x 2 00 4 73 9439 Bumper Ref 74 Comm Rive...

Page 136: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 18 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 5 ADJUSTABLE STAIR ASSEMBLY 3 OF 3...

Page 137: ...ot 2 43 12651 43 Spacer 1 44 5664 Plate Backup 2 45 7916 Track Support Upper 4 46 5665 Latch Wing Lock 2 47 5662 Latch Spring LH 1 48 5663 Latch Spring RH 1 49 Comm Bolt Clevis 2 53 Comm Nut Lock 3 8...

Page 138: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 20 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 6 WING ASSEMBLY PLATFORM...

Page 139: ...1 3 9436 Wheel 2 6 300029 Bolt Carriage 3 8 16 x 4 00 2 7 305157 Nut Jam Lock 3 8 16 6 8 300028 Bolt Carriage 3 8 16 x 2 50 4 9 F100062 Washer Flat 3 8 USS 6 10 13219 10 Tube Hydraulic OD x 049 Wall...

Page 140: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 22 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 7 ADJUSTABLE SECTION HANDRAIL...

Page 141: ...r Part No Nomenclature Eff Units Per Assy 7 5474 Adjustable Section Handrail Ref 2 307373 Handrail Upper Adj 1 3 6259 Pad Stanchion 4 4 302999 Plug Railing 2 5 5699 Post Vertical 4 7 7352 Nut Plate 4...

Page 142: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 24 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 8 MAIN STABILIZER ASSEMBLY...

Page 143: ...Main Stabilizer Assembly Ref 2 12789W Tube Lower 1 3 12793W Tube Upper 1 4 304106 Shoe Weldment Stabilizer 2 302964 Shoe Weldment Stabilizer Super Duty Ref 5 12817 Cylinder Ref 6 12762W Link Stabilize...

Page 144: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 26 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 9 REAR STABILIZER ASSEMBLY...

Page 145: ...assenger Stair TMPS 200 Manual No 307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 9 12803W Rear Stabilizer Assembly Ref 1 12797W Arm Stabilizer 1 2 12801W Pad Stabil...

Page 146: ...Truck Mounted Passenger Stair TMPS 200 Manual No 307559 MARCH 31 2007 CHAPTER 4 REPAIR PARTS PAGE 28 4 ILLUSTRATED PARTS LIST FIGURE 10 HYDRAULIC ASSEMBLY 1 OF 2...

Page 147: ...8MJ 1 19 NW036178 Ftg Hyd Plug 04MB 3 20 1 0906 F25B Valve Flow Control 06 29771 1 21 3 1386 2085 8 6S Ftg Hyd 08MP 06MP90 2 22 3 1564 2024 6 6S Ftg Hyd 06MJ 06MP90 4 23 8946 24 Hose Assy 08M 143 72 L...

Page 148: ...Truck Mounted Passenger Stair TMPS 200 Manual No 307559 MARCH 31 2007 CHAPTER 4 REPAIR PARTS PAGE 30 4 ILLUSTRATED PARTS LIST FIGURE 10 HYDRAULIC ASSEMBLY 2 OF 2...

Page 149: ...53 8796 114 Hose Assy 06M 111 00 LG 1 54 NW030992 Ftg Hyd 16MJ 16MB90 DSL Ref 55 3 2961 Ftg Hyd 16MJ 16MB90 GAS Ref 56 NW035809 Ftg Hyd 16MJ 16MB45 GAS Ref 57 F102080 Ftg Hyd 08MJ 12MB90 DSL Ref 58 89...

Page 150: ...AUGUST 31 2005 CHAPTER 4 REPAIR PARTS PAGE 32 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 11 HYDRAULIC TANK SN 1382...

Page 151: ...1 5 1 7146 F99Z136004 Valve Gate 1 NPT Female 1 6 1 0437 FPC30 Filter Hyd Return 3 4 NPT 1 7 1 3712 Element Hyd Filter 1 8 3 0935 Nipple 1 NPT Close SCH 40 BIP 2 9 45458 4503 16 16 Ftg PHyd 16H 16MP45...

Page 152: ...OCTOBER 31 2006 CHAPTER 4 REPAIR PARTS PAGE 34 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 12 HYDRAULIC TANK SN 1378 1379...

Page 153: ...ndor Part No Nomenclature Eff Units Per Assy 12 5456 Tank Asm Hydraulic TMPS A Ref 1 307164 Hydraulic Tank 1 2 306580 Nutsert 10 24 10 3 304771 Gasket 1 4 307165 Cover 1 5 F009591 RHMS 10 24 x 3 4 SS...

Page 154: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 36 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 13 HYDRAULIC MANIFOLD LIFT STABILIZER...

Page 155: ...10 21A 0 N B Hand Pump Push Handle 65 cu in Stroke 1 7 307497 PC10 30 0 N Check Pilot to Open 1 8 308852 RV10 22A 0 N 25 12 Relief Differential Area Poppit 250 2400 PSI 1 9 305745 SV10 47DM 0 N 00 Spo...

Page 156: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 38 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 14 TANK HEATED OPTION...

Page 157: ...307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 14 16493 Tank Heated Option Ref 2 3 0847 Comm Coupling I NPT 1 3 2 2839 375 Heater 120V Artmo 1 4 2 0180 Comm Connect...

Page 158: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 40 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 15 ELECTRICAL ASSEMBLY 1 OF 3...

Page 159: ...e Figure 16 2 9 2 3607 883 3301 Spotlight 75175 3 10 3 1178 Grommet 1 13 Comm Rivet Pop 6 8 Alum 92 15 2 3902 60191 Light Stair Tread 81834 54 23 307609 Harness 1 25 Comm Conduit Flexguard 3 8 x 30 Ft...

Page 160: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 42 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 15 ELECTRICAL ASSEMBLY 2 OF 3...

Page 161: ...Flasher 3 Wire Independent 12V 1 7 2 2441 RB08 PC Socket Relay 8 Pin 1 8 2 2440 RR2P UD C12VDC Relay Plug In 8 Pin 12 VDC 1 9 2 3648 150 905 Relay 12VDC SPDT 15A Enclosed 1 10 2 0021 Buchanan 924 Bloc...

Page 162: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 44 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 15 ELECTRICAL ASSEMBLY 3 OF 3...

Page 163: ...56 Switch Rocker Mom Off Mom 3 5 NW035374 511008 Switch Rocker Off Mom On 2 6 306213 Insert Switch No Shift Red 1 7 NW035382 596620 Insert Switch Blank Black 3 8 307562 594405 Insert Switch Up Dwn Gn...

Page 164: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 46 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 16 SOLENOID ASSEMBLY...

Page 165: ...s 1 4 20 x 1 4 Pin 2 3 307365 Shim Sol Mnt 3 8 1 4 307366 Shim Sol Mnt 3 16 1 5 307367 Shim Sol Mnt 1 8 2 6 307368 Shim Sol Mnt 16 GA 2 7 F009704 Washer Flat 25 9 8 F018975 HHCS 25 20x1 25 4 9 F013588...

Page 166: ...6 CHAPTER 4 REPAIR PARTS PAGE 48 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 17 PLACARDS AND SIGNS 1 2 3 4 5 6 7 8 9 12 10 11 ILLS NOT AVAILABLE 13 6A 6A US...

Page 167: ...Read Manual 1 5 562A503 Placard Mobile DTE 13 1 6 NW24357 Plate Serial Number Standard 1 6A 308379 Plate Data TMPS200 USAF 1 7 562A439 Placard Warning Stabilizer 1 8 306521 Decal NMC Wollard Black 2 3...

Page 168: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 50 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 18 PLACARDS SPECIAL OPTION...

Page 169: ...Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 18 302744 Placards Special Option Ref 1 302842 Placard Weight 1 2 302843 Placard Load Capacity 1 3 Comm Pop Rivets Aluminum 4 4...

Page 170: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 52 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 19 BEACON ROTATING OPTION...

Page 171: ...06992 Cab Rotating Beacon Option Ref 1 306993 Beacon Rotating Amber 1 2 2 1532 Wire 14AWG Type GPT Black 192 3 2 1031 Switch Toggle Spnd 1 4 562A518 Placard Beacon 1 Fig Item NMC Wollard Part No Vendo...

Page 172: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 54 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 20 LIGHT WARNING AMBER OPTION...

Page 173: ...l No 307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 20 10099 Light Warning Amber Option Ref 2 39476 035 10 312 Light Amber Warning 20984 1 3 10099 3 Pole Assembly 1...

Page 174: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 56 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 21 LIGHTS FLOOD BACK UP OPTION...

Page 175: ...2008 4 ILLUSTRATED PARTS LIST PAGE 57 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 21 18359 Light Flood Back up...

Page 176: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 58 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 22 MORSE CONTROL OPTION 2005...

Page 177: ...se Control 1 2 307523 Cable Mount Morse 1 3 1 5956 D044585 Floor Stand 41625 1 4 1 5955 A038491 Ball Joint 41625 1 5 1 6015 D037911 003 0072 Cable 1 6 307524 Extension Shifter 1 7 F017264 HHCS 1 4 20...

Page 178: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 60 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 23 MORSE CONTROL SHIFTER ASSEMBLY...

Page 179: ...Arm Switch Actuator 1 12 043685 Support Cable 1 13 315828 Gate Plate 1 14 045184 Switch 1 16 068703 001 Lever Shift 1 15 043683 001 Adapter Plate 1 17 044405 001 Housing 1 18 Comm 050151 289 SCR Phill...

Page 180: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 62 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 24 GAS CAP PROTECT O SEAL OPTION...

Page 181: ...LLUSTRATED PARTS LIST PAGE 63 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 24 16391 Gas Cap Protect O Seal Option...

Page 182: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 64 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 25 ALARM BACKUP OPTION...

Page 183: ...Passenger Stair TMPS 200 Manual No 307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 25 16499 Alarm Backup Option Ref 3 14733 Bracket Alarm Mounting 1 4 2 3665 Alarm...

Page 184: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 66 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 26 STAIR AND DECK TREAD RUBBER OPTION...

Page 185: ...Ref 6 304759 Rubber Tread Adj 10 8 17408 Deck Plate LH Alum 1 9 17409 Deck Plate RH Alum 1 10 17410 Deck Plate Center Alum 1 11 17406 11 Rubber Deck 1 12 17406 12 Rubber Deck 2 15 9 2033 Sealant Epox...

Page 186: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 68 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 27 PLATFORM 3 METER OPTION...

Page 187: ...577 Hold On Weldment Bumper 1 4 303588 Plate Deck Center RH 1 5 303580 Plate Deck RH 1 6 303581 Plate Deck LH 1 7 303582 Plate Deck Center LH 1 8 2 3607 Spot Light 1 9 19474 Angle Mount Spot Light 1 1...

Page 188: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 70 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 28 STAIR ASSEMBLY EXTENDED OPTION...

Page 189: ...MC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 28 301160 Stair Assembly Extended Option Ref 1 9439 Bumper 1 2 301435 1 Handrail Wing RH 1 301435 2 Handrail Wing LH 1 3 12738 Bumper...

Page 190: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 72 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 29 CANOPY ASSEMBLY OPTION...

Page 191: ...6 301065 Post Rear Deck 2 7 301210 Strap Deck Post 2 8 301174 Post Canopy Upper Section 6 9 301185 Roof Upper Section 1 10 310269 Overhang Lower 1 11 301182 Roof Lower Section 1 12 301173 Post Lower...

Page 192: ...07559 16 17 18 19 TYP BOTH SIDES 15 8 5 22 6 18 19 20 7 14 9 18 19 20 10 23 11 18 19 20 14 12 13 21 TYP BOTH SIDES 19 13 21 TYP BOTH SIDES 16 17 18 TYP BOTH SIDES 23 14 14 4 18 19 20 3 24 2 18 19 20 1...

Page 193: ...Main 1 6 305311 Hoop Adj 1 Bow 1 7 305312 Strut Adj 1 Extension 2 8 305313 Strut Adj 1 Lock out 4 9 305314 Hoop Adj 2 Main 1 10 305315 Hoop Adj 2 Bow 1 11 305316 Hoop Adj 3 Main 1 12 305317 Hoop Adj...

Page 194: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 76 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 31 STEP REINFORCEMENT OPTION...

Page 195: ...9 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 31 306247 Step Reinforcement Option Ref 1 302847 1 Side Support Angle LH 21 2 302847 2 Side Support Angle RH 21 3 302848 1...

Page 196: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 78 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 32 BATTERY JUMPER SYSTEM OPTION...

Page 197: ...ARTS LIST PAGE 79 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 32 18360 Battery Jumper System Option Ref 3 2 3869...

Page 198: ...FIGURE 33 OPTION HD BUMPER F350 1999 2000 1 0F 4 JANUARY 31 2014 CHAPTER 4 REPAIR PARTS PAGE 80 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559...

Page 199: ...L H 1 25 303953 Rubrail Weldment R H 1 28 304705 Gripstud Weldmnt 2 29 Comm HHCS 13 x 3 0 lg 8 30 Comm Lockwasaher 1 2 12 31 Comm HHCS 1 2 13 x 2 0 lg 4 32 Comm Nyloc Hex Nut 1 2 13 12 33 Comm Flatwas...

Page 200: ...JANUARY 31 2014 CHAPTER 4 REPAIR PARTS PAGE 82 4 ILLUSTRATED PARTS LIST FIGURE 33 OPTION HD BUMPER F350 2000 2008 2 OF 4...

Page 201: ...vy Duty Bumper 1 2 306391 Support Weldment Rubrails 1 4 306399 Rubrail Weldment L H 1 5 306400 Rubrail Weldment R H 1 6 306394 Support Weldment Rear L H 1 7 306395 Support Weldment Rear R H 1 8 304705...

Page 202: ...FIGURE 33 OPTION HD BUMPER F350 2009 3 OF 4 JANUARY 31 2014 CHAPTER 4 REPAIR PARTS PAGE 84 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559...

Page 203: ...port Weldment RH Frt Rubrails 1 3 309174 Support Weldment LH Frt Rubrails 1 4 309165 Rubrail Weldment L H 1 5 309167 Rubrail Weldment R H 1 6 309177 Support Weldment Rear Rubrails 1 8 304705 Gripstrut...

Page 204: ...FIGURE 33 OPTION HD BUMPER F350 2010 4 0F 4 JANUARY 31 2014 CHAPTER 4 REPAIR PARTS PAGE 86 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559...

Page 205: ...rail Weldment L H 1 3 309740 Rubrail Weldment R H 1 4 309741 Support Weldment Rear Rubrails 1 5 309738 Support Weldment LH Frt Rubrails 1 6 309737 Support Weldment RH Frt Rubrails 1 8 304705 Gripstrut...

Page 206: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 88 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 34 GOVERNOR F350 GAS OPTION...

Page 207: ...E 89 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 34 307521 Govenor F350 Gas 0 25MPH Opt Ref 1 307522 Module Gove...

Page 208: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 90 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 35 LIGHTS CANADIAN RUNNING OPTION...

Page 209: ...PAGE 91 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 35 304990 Lights Canadian Running Option Ref 1 304989 Kit Da...

Page 210: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 92 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 36 SHUT DOWN LOW OIL GAS DSL OPTION SN 1381...

Page 211: ...MPS200 Gas Dsl Opt SN1381 Ref 1 Ford Pressure Switch Ref 2 3 2283 Ftg Hyd 04MP 02FP 3 3 2 3707 Pressure Switch SP2C 8F 8PSI 1 4 F002958 Wire Bk 16Ga 240 5 2 3478 Conduit Flexgaurd 1 4 120 6 NW035374 S...

Page 212: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 94 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 37 HARNESS ASSEMBLIES...

Page 213: ...re Eff Units Per Assy 37 Harness Assemblies Ref 1 300209 Harness Wire Left Main Stairs 1 2 300210 Harness Wire Right Main Stairs 1 3 300211 Harness Wire Left Adj Stairs 1 4 300212 Harness Wire Right A...

Page 214: ...08 CHAPTER 4 REPAIR PARTS PAGE 96 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 38 WHEEL TIRE F350 CURRENT YEAR OPTION Illustration Not Available At Time Of P...

Page 215: ...CH 31 2008 4 ILLUSTRATED PARTS LIST PAGE 97 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 38 1 6581 Wheel Tire F35...

Page 216: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 98 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 39 FIRE EXTINGUISHER OPTION...

Page 217: ...8 4 ILLUSTRATED PARTS LIST PAGE 99 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 39 19251 Fire Extinguisher Option...

Page 218: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 100 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 40 TRUCK PREP F350 6 0L DIESEL 1 OF 2...

Page 219: ...307298 Glass 1 4 x 16 x 16 x 2 5RD 1 3 303769 HHCS 3 8 16 x 1 5 Gr8 8 4 307377 Pump Kit w Clutch V8 Diesel 1 5 300831 Plate Spacer Lower 2 6 303815 Plate Spacer RH Upper 1 7 303812 Plate Wldmnt LH Up...

Page 220: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 102 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 40 TRUCK PREP F350 6 0L DIESEL 2 OF 2...

Page 221: ...Pump Mount Bracket 1 2 715007 Electrical Module Bracket 1 3 700272 Intercooler Tube 1 4 Pump 1 5 740148 Clutch 1 6 307054 740261 Idler Pulley 1 7 110488 M10 x 45 x 1 5 Bolt 4 8 110213 M10 x 40 Torx H...

Page 222: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 104 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 41 TRUCK PREP F350 V8 GAS 1 OF 2...

Page 223: ...Plate Spacer Lower 2 6 303815 Plate Spacer RH Upper 1 7 303812 Plate Wldmnt LH Upper 1 8 304427 Trim w Seal 25 x 375 OD 90 70 9 307372 Seal Windshield 70 10 8797 94 Hose Assy 8M 1 11 Hose Assy 16L 12...

Page 224: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 106 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 41 TRUCK PREP F350 V8 GAS 2 OF 2...

Page 225: ...lley 1 3 711630 Idler Bushing 2 4 740145 Idler Pulley Flat 3 75 1 5 740302 Idler Pulley Flat 3 00 1 6 740385 Tensioner 1 7 Pump a Rear Port 1 8 742016 Clutch 1 9 110761 M10 x 1 5 x 110 Bolt 4 10 11018...

Page 226: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 108 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 42 HOURMETER INSTALLATION OPTION DIESEL...

Page 227: ...Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 42 305216 Hourmeter Installation Option Diesel Ref 2 1 8317 Gauge Hourmeter Sol St 9 60VDC 1 3 18921 Bracket Hourmeter 1 4 F...

Page 228: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 110 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 43 HEAT HYDRAULIC TANK OPTION...

Page 229: ...ruck Mounted Passenger Stair TMPS 200 Manual No 307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 43 308380 Heat Hyd Tank Option Ref 1 2 3894 Heater Flex 120V 450W PSA...

Page 230: ...MARCH 31 2008 CHAPTER 4 REPAIR PARTS PAGE 112 4 ILLUSTRATED PARTS LIST FIGURE 44 OUTSIDE CONTROLS OPTIONAL...

Page 231: ...anual No 307559 Fig Item NMC Wollard Part No Vendor Part No Nomenclature Eff Units Per Assy 44 308433 Outside Controls Optional Ref 1 307585 Decal Controls Electrical 1 2 2 1998 Switch Toggle SP3T Mom...

Page 232: ...SEPTEMBER 30 2008 CHAPTER 4 REPAIR PARTS PAGE 114 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 45 TRUCK PREP F350 V8 GAS 2008...

Page 233: ...9 HHCS 3 8 16x1 5 Gr8 8 4 308703 Pump Kit w Clutch V8 Gas see fig 46 1 5 308827 Retainer Spacer Plt 200 2 6 308870 Spacer Front Axle Top 200 1 7 308826 Spacer Wld Frt Axle LH Top 200 1 8 304427 Trim w...

Page 234: ...SEPTEMBER 30 2008 CHAPTER 4 REPAIR PARTS PAGE 116 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 FIGURE 46 PUMP KIT W CLUTCH F350 V8 GAS 2008...

Page 235: ...711072 Idler Bushing 1 3 308972 Pump rear port 1 4 308973 740162 Clutch 1 5 308974 740389 Idler Pulley 1 6 Stud Bolt 1 7 110140 M8 X 1 25 x 60 Bolt 1 8 110479 M10 x 1 5 x 30 Bolt 1 9 110465 3 8 x 1 1...

Page 236: ...SEPTEMBER 30 2008 CHAPTER 4 REPAIR PARTS PAGE 118 4 ILLUSTRATED PARTS LIST Truck Mounted Passenger Stair TMPS 200 Manual No 307559 THIS PAGE INTENTIONALLY BLANK...

Page 237: ...tion Valve 307575 3 DeWeeze Pump Kit w Clutch F350 V8 Gas 2008 9 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 CHAPTER 5 MANUFACTURER S INFORMATION SEPTEMBER 30 2008 TABLE OF CONTENTS PAGE 1...

Page 238: ...AUGUST 31 2005 CHAPTER 5 MANUFACTURERS INFORMATION PAGE 2 TABLE OF CONTENTS Truck Mounted Passenger Stair TMPS 200 Manual No 307559 This Page Intentionally Blank...

Page 239: ...TION AUGUST 31 2005 HYDRAFORCE COMBINATION VALVE 307575 PAGE 3 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 Hydraforce Combination Valve 307575 See 307609 Harness Chassis in Chapter 2 23 25...

Page 240: ...AUGUST 31 2005 CHAPTER 5 MANUFACTURERS INFORMATION PAGE 4 HYDRAFORCE COMBINATION VALVE 307575 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 This Page Intentionally Blank...

Page 241: ...FACTURERS INFORMATION AUGUST 31 2005 HYDRAFORCE COMBINATION VALVE 307575 PAGE 5 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 Hydraforce Combination Valve 30575 Standard Coils and Proportion...

Page 242: ...CHAPTER 5 MANUFACTURERS INFORMATION PAGE 6 HYDRAFORCE COMBINATION VALVE 307575 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 Hydraforce Combination Valve 30575 Standard Coils and Proportion...

Page 243: ...FACTURERS INFORMATION AUGUST 31 2005 HYDRAFORCE COMBINATION VALVE 307575 PAGE 7 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 Hydraforce Combination Valve 30575 Standard Coils and Proportion...

Page 244: ...CHAPTER 5 MANUFACTURERS INFORMATION PAGE 8 HYDRAFORCE COMBINATION VALVE 307575 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 Hydraforce Combination Valve 30575 Standard Coils and Proportion...

Page 245: ...HAPTER 5 MANUFACTURERS INFORMATION SEPTEMPER 30 2008 DEWEEZE PUMP KIT W CLUTCH F350 V8 GAS 2008 PAGE 9 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 DeWeeze Pump Kit w Clutch F350 V8 Gas 200...

Page 246: ...PTEMPER 30 2008 CHAPTER 5 MANUFACTURERS INFORMATION PAGE 10 DEWEEZE PUMP KIT W CLUTCH F350 V8 GAS 2008 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 DeWeeze Pump Kit w Clutch F350 V8 Gas 200...

Page 247: ...APTER 5 MANUFACTURERS INFORMATION SEPTEMPER 30 2008 DEWEEZE PUMP KIT W CLUTCH F350 V8 GAS 2008 PAGE 11 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 DeWeeze Pump Kit w Clutch F350 V8 Gas 200...

Page 248: ...PTEMPER 30 2008 CHAPTER 5 MANUFACTURERS INFORMATION PAGE 12 DEWEEZE PUMP KIT W CLUTCH F350 V8 GAS 2008 Truck Mounted Passenger Stair TMPS 200 Manual No 307559 DeWeeze Pump Kit w Clutch F350 V8 Gas 200...

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