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14 

WINCH PARTS LIST  

No. 

Part # 

Qty 

Description 

Remark 

X450001 

Terminal Protector 

 

X450100-U 

Motor Assembly  

 

X450002 

Thick Flat Washer 

Φ8 

 

X450003 

Locking Washer 

Φ8 

 

X450004 

Cap Screw M8 x 25 

 

X450005 

Locknut M8 

 

X450006 

Cap Screw M6 x 20 

 

X450007 

Tie Bar 

 

X450200 

Break/Shaft Assembly 

 

10 

X450008 

Bushing-Drum 

 

11 

X450009 

Locking Washer 

Φ6 

 

12 

X450300 

Drum Assembly 

 

13 

X450010 

12 

Screw M5 x 45 

 

14 

X450011 

12 

Locking Washer 

Φ5 

 

15 

X450012 

End Bearing 

 

16 

X450013 

Gasket 

 

17 

X450014 

Gear-Ring 

 

18 

X450015 

Gear-Ring (Inner) 

 

19 

X450400 

Gear Carrier Assembly

Output

 

 

20 

X450500 

Gear Carrier Assembly

Intermediate

 

 

21 

X450600 

Gear Carrier Assembly

Input

 

 

22 

X450016 

Gear

Input Sun 

 

23 

X450017 

Trust Washer 

 

24 

X450018 

Gear

Housing 

 

25 

X450019 

Clutch Screw 

 

26 

X450020 

Clutch Handle 

 

27 

X450021 

Clutch Cover 

 

28 

X450022 

Ring Seals 

 

29 

X450023 

Screw M8 x 8 

 

30 

X450700 

Remote Control Switch

RC4

 

 

31 

X450024 

Hex Flange Nut M8 

 

32 

X450003 

Locking Washer Φ8 

 

33 

X450002 

Thick Flat Washer 

Φ8 

 

34 

X450800 

Roller Fairlead 

 

35 

X450025 

Cap Screw M8 x 20 

 

36 

X450900 

Cable Assembly 

 

37 

X450026 

Strap 

 

38 

X450027 

U Type Control Box 

 

 
 

Summary of Contents for WARRIOR WINCHES 4500

Page 1: ...4500 ELECTRICAL WINCH 45SPS12 45SPS24 45SPA12 Assembly Operating Instructions...

Page 2: ...5 WINCHING TECHNIQUES A Z 6 WINCH ASSEMBLY AND MOUNTING 8 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENA...

Page 3: ...nsafely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the...

Page 4: ...eeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept the clevis hook pin 5 Roller Fairlead When using the winch at an angle the roller fairlead...

Page 5: ...hout damaging the wire rope We recommend you to use double line and snatch block for pulling over 70 of the rated line pull SAFETY PRECAUTIONS WARNING WARNING Do not exceed rated capacity shown in thi...

Page 6: ...the cable while pushing the remote button to draw in the cable Walk toward the winch not allowing the cable to slide through your hands Do not let your hands get within 12 of the winch while re spooli...

Page 7: ...her load bearing part The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch If the winch is used for a considerabl...

Page 8: ...anchor point Do not attach the hook back onto the wire rope g Engage the clutch h Connect the remote control to the winch i Start your engine to ensure power is being replenished to the battery j Pow...

Page 9: ...hold the vehicle for long periods of time u Disconnect the wire rope from the anchor v Rewind the wire rope Make sure that any wire already on the drum has spooled tightly and neatly If not draw out...

Page 10: ...Part X450005 secure the winch to the mounting channel 4 Connect the battery and motor leads as the drawing above Keep in mind that every type of winch is different each other CAUTION Batteries contai...

Page 11: ...e of high quality nylon with high tensile strengths from 5 000lbs to 10 000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a su...

Page 12: ...depending on the included angle WARNING Never use your winch for overhead hoisting or for lifting people or moving people WINCH WORKING DEMONSTRATION 1 Disengage the clutch by turning the clutch to t...

Page 13: ...Part X450023 4 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum from the bottom under the drum 5 Turn clutch to the CLUTCH IN position 6 Pu...

Page 14: ...o the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with ve...

Page 15: ...13 WINCH ASSEMBLY DRAWING C4500EWX 37 36 33 32 31 35 34 3 4 5 6 7 8 9 10 11 12 10 13 14 15 16 17 18 19 20 25 24 23 22 21 2 1 16 26 27 28 30 IN O U T 38...

Page 16: ...450013 2 Gasket 17 X450014 1 Gear Ring 18 X450015 1 Gear Ring Inner 19 X450400 1 Gear Carrier Assembly Output 20 X450500 1 Gear Carrier Assembly Intermediate 21 X450600 1 Gear Carrier Assembly Input 2...

Page 17: ...7 9 378mm 126mm 200mm Net weight Ibs kg 28 7 13 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 11 6 3 6 12 5 3 8 20 15 1500 6...

Page 18: ...mail ship or otherwise deliver to the address noted below at the Buyers expense 1 the Product 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original pur...

Page 19: ...Date of Purchase Invoice No Serial No Please register your Winch at www warriorwinch co uk any product that is not registered will not be covered by the lifetime warranty In the unlikely event you exp...

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