nifty TrackDrive TD150T Series Operating/Safety Instructions Manual Download Page 1

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Track

Drive

Operating & Safety Instructions

MODEL TD150T/TD42T SERIES

Manufactured by:

Niftylift Limited

Fingle Drive

Stonebridge

Milton Keynes

MK13 0ER

England

www.niftylift.com

e-mail: [email protected]

Tel: +44 (0)1908 223456

Fax: +44 (0)1908 312733

M50334/02

Courtesy of Crane.Market

Summary of Contents for TrackDrive TD150T Series

Page 1: ...Safety Instructions MODEL TD150T TD42T SERIES Manufactured by Niftylift Limited Fingle Drive Stonebridge Milton Keynes MK13 0ER England www niftylift com e mail info niftylift com Tel 44 0 1908 223456...

Page 2: ...Courtesy of Crane Market...

Page 3: ...3 Pre Operational Safety Check Schedules 13 14 3 4 Placard Decals and Installation 15 16 3 5 Torque Requirements 17 4 OPERATION 4 1 Overview 18 24 4 2 Setting Up Procedures 25 4 3 Ground Control Opera...

Page 4: ...rbidden One of the most important facts to remember is that any equipment is only as safe as those who operate it DANGER WARNING CAUTION IMPORTANT INSTRUCTIONS AND NOTICE Any place these topics may ap...

Page 5: ...Pty Ltd 265 King Street Newcastle NSW 2300 Australia Tel 61 0 2 4929 6700Fax 61 0 2 4925 2570 The Niftylift TD150T Track Drive is an extremely versatile articulated boom platform of unique and simple...

Page 6: ...STOWED 4 69m 15ft 5 ins MAXIMUM CAPACITY EUROPEAN USA 225kg 500lbs TURRET ROTATION 400 TURRET TAIL SWING Zero MAXIMUM TRAVEL SPEED 1 3 mph High 2 1 kph 0 65 mph Low 1 05 kph PLATFORM SIZE LENGTH X WID...

Page 7: ...PLATE 0 1 2 3 4533 3 3 63 45 1 33 45 333 1 333 78 1 0 333 5 2 0 33 9 3 333 3 333 0 00 3 2 00 33 This manufacturer s plate is attached to Boom 1 on each machine at the time of manufacture on every Nif...

Page 8: ...0 1 2 3 2 1 0 4 3 4 3 2 3 5 55 2 0 0 555 1 0 555 4 0 4 3 2 4 55 2 4 5 555 5 2 555 3 33 5 4 0 33 55 4 2 This manufacturer s plate is attached to Boom 1 on each machine at the time of manufacture on ev...

Page 9: ...for that model 2 1 3 Before use each day and at the beginning of each shift the Niftylift shall be given a visual inspection and functional test including but not limited to operating and emergency co...

Page 10: ...platform levelling system to artificially increase the outreach of the platform Never use boards or ladders in the platform to achieve the same result 2 1 15 Do not use the platform to lift overhangin...

Page 11: ...m becoming entangled in the aerial platform 2 1 28 Batteries shall be recharged in a well ventilated area free of flame sparks or other hazards that may cause explosion Highly explosive hydrogen gas i...

Page 12: ...n excess oil or grease should be removed Deposits of paint or bitumen particularly on legends or labels should also be removed All standard Niftylift machines are rated for a wind speed of 12 5 m s wh...

Page 13: ...then subjected to static overload tests on flat level ground with 150 of the SWL exceeding the requirements of EN280 for power operated MEWPs Self propelled machines are also tested at the maximum wo...

Page 14: ...orm Carry out the Pre operational Report before placing machine in service 3 2 PREPARATION FOR USE Whilst every effort has been made at the Niftylift factory to ensure your machine arrives in a safe a...

Page 15: ...op buttons function properly 9 Check the operation of the emergency hand pump 10 Visually inspect all hydraulic hoses and fittings for damage or leaks 11 Check operation of the stabiliser alarm 12 Che...

Page 16: ...l joints and outrigger housings 9 Check and adjust if necessary the Nylatron studs around the telescope boom 10 Every three months check and verify the calibration of the cage weigh system If fitted S...

Page 17: ...rgency Hand Pump P19090 1 17 Outrigger Alarm P18842 2 20 Harness Points P14883 2 21 Component Stability P19708 1 22 No Step P14785 1 23 Outriggers P14841 4 26 Nifty TD150T P17595 2 27 Niftylift com P1...

Page 18: ...cy Hand pump P19090 1 17 Outrigger Alarm P18842 2 20 Harness Points P14883 2 21 Component Stability P17203 1 22 No Step P14785 7 23 Outriggers P14841 4 24 Emergency Stop P14864 2 26 Nifty TD42T P17596...

Page 19: ...TORQUE REQUIREMENTS SCREW QUALITY SIZE Tightening torque in ft lbs Nm Grade 8 8 10 9 M 6 7 4 10 10 14 M 8 18 5 25 26 35 M 10 36 49 51 69 M 12 65 86 89 120 M 14 100 135 140 190 M 16 155 210 218 295 M...

Page 20: ...ircuit such that if the switch is not engaged with the booms i e machine is in operation then the outrigger sensors are active and would warn the operator of an unsafe condition should one of them loo...

Page 21: ...aged beneath a two piece fibreglass canopy sandwiched between the two front jacks Cold starting the engine See section 4 3 1 is permissible from the side of the canopy and once running all controls ar...

Page 22: ...d green button controlling both the engine speed and the drive pump dump valve for increased safety 4 1 4 RAMPS AND INCLINES The ability of the Track Drive machine to ascend and descend slopes of up t...

Page 23: ...on between the tracks and the surface to which the machine is presented it will not climb Driving across a slope is not recommended but if this unavoidable then the outriggers legs can be used if spac...

Page 24: ...igh throttle is selected the engine will go to high revs allowing the four outriggers to be deployed in the best possible time As the feet reach the end of travel the high throttle control can be turn...

Page 25: ...The machine can now be manoeuvred through its entire working envelope allowing the operator to ascend to a working height of 14 7 metres and an outreach of 7 55 metres The slew control gives an effec...

Page 26: ...overed for attention although it might be desirable to leave the front outriggers deployed to permit the canopies to be removed The over ride levers situated on the proportional control block are used...

Page 27: ...the platform control station turn the three position selector to the left Outrigger position press and hold the Green Button to give hydraulic power to the outriggers and select the appropriate contr...

Page 28: ...ASOLINE ENGINE OR PETROL GASOLINE ELECTRIC MODELS 7 For a cold engine start go to step 8 or for a warm engine start go to step 9 8 COLD ENGINE turn the engine fuel tap ON and engage the choke lever Tu...

Page 29: ...lever 1 2 3 or 4 for desired boom function 1 Operates Telescope UP for out DOWN for in 2 Operates Lower Boom UP for up DOWN for down 3 Operates Upper Boom UP for up DOWN for down 4 Operates Swing UP f...

Page 30: ...and turn the selector in the platform to ON 5 Battery electric models go to step 11 DIESEL ENGINE OR Bl ENERGY MODELS ONLY 6 Ensure that the main engine ignition switch is ON Turn the Engine Start sw...

Page 31: ...emove key EMERGENCY PROCEDURES 1 Push in red emergency stop to shut down all functions 2 Use emergency hand pump to provide motive power and manoeuvre the machine as normal using the hand levers Platf...

Page 32: ...s been exceeded in Cage 9 Tilt Alert Illuminates when excess drive angle is detected High speed drive is lost until machine returns to level 10 Water Temperature Illuminates if coolant temperature is...

Page 33: ...ched to the ON position and the platform selector is in the tracks position If the canopy green button is depressed the Base control green button is switched out and vice versa Pushing and holding the...

Page 34: ...ents to the safe working load should silence the alarm and restore the machine operation 4 5 6 MAINTENANCE If the assembly is subjected to any external impact force typically whilst manoeuvring the ma...

Page 35: ...ive cage weigh assembly to enter service If in doubt about the operation or function of your machine always request the circuit diagram that goes with the machine serial number Look at the bottom of t...

Page 36: ...during transport does not permit the machine to come into contact with other goods being shipped or the container itself Some movement of the machine structure might occur during transit which could...

Page 37: ...e batteries will serve to equalise their charge level 3 Leave diesel engine switch in the OFF position to prevent discharge of batteries through leakage 4 If machine is to be left on an incline chock...

Page 38: ...ng the lever and green button to move the cage Take care not to become trapped between the moving cage and a fixed object and ensure those around you are clear of the moving cage When the system has b...

Page 39: ...ng the Manual Hand Pump It is sufficient for the cage to be manoeuvred away from the collision point to release the cage weigh system thereby restoring normal machine operation The cage could then be...

Page 40: ...ngs OK Cylinders are silent Platform is level over full range Booms levelling rods not damaged or distorted Booms levelling rods cylinders not fouling Hoses not tight kinked or fouled Operation of eme...

Page 41: ...se connections secure Hoses not kinked or fouled Charger control box secure Battery secure Electrolyte level and specific gravity Hydraulic oil level Engine Gear box oil FINISH Pivot pin tag bolts Cor...

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