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 TM Eco Series 

Operating & Safety Instructions

 

USA – 07/11 

Issue 01 

16 

Operation 

4.1 

CONTROL CIRCUIT COMPONENTS  

4.1.1

 

KLAXON: -

 Mounted on the power control box is a klaxon which is interlocked into the stabiliser control 

circuit. It is this device that sounds continuously if a jack goes light in operation, with the booms 
raised, warning the operator of this condition. It will also sound if the Ground Control Key switch is 
turned to Basket position before the outriggers are deployed. 

4.1.2

 

BOOM-SWITCH (TM34H ONLY): -

 

Mounted on the side of Boom 1 near the boom rest and operated 

by contact with the boom 3, this switch controls the changeover function between outriggers  and 
basket. The outrigger  control function is not available unless this switch is engaged with the boom, 
ensuring that the machine must be stowed to operate the hydraulic outriggers. It is also similarly linked 
into the basket control circuit, such that if the switch is not engaged with the booms, (i.e. machine is in 
operation) then the outrigger sensors are active and would warn the operator of an unsafe condition, 
should one of them loose contact with the ground.  These control functions are of primary importance 
to safety of the machine and operator.  Under no circumstances should this control function be isolated 
or by-passed. 

4.1.3

 

BATTERY ISOLATOR: -

 A red battery isolator handle is located on the power tray which allows the 

machine control and power circuits to be isolated from the battery.  Under normal operation, the 
machine Key switch should be used to isolate the machine with the Battery Isolator only being required 
to disconnect the batteries for maintenance or in the event of a short circuit. The battery charging 
circuit is connected directly to the battery side, so charging is un-affected by use of this switch. 

4.1.4

 

POWER SOURCE SELECTION (TM34H ONLY):-

 On multiple power option machines, the machine is 

fitted with an ‘instinctive’ circuit for power source selection. Pressing the green button will 
automatically select battery operation. The engine can be started using the two position START/STOP 
selector in the basket  and the machine will ‘default’ to engine operation via a flow switch in the 
hydraulic circuit. Stopping the engine by selecting STOP on the two position selector in the basket and 
pressing the green button will return the machine to battery mode. 

4.1.5

 

DIESEL ENGINE: -

  Generally a Yanmar L40 or Kubota 0C60 engine, described in the maintenance 

section of the Workshop Manual, driving a single bodied pump with direct mounted pump dump valve. 

4.1.6

 

GASOLINE ENGINE: -

 Generally a Honda GX 160 engine, described in the maintenance section of the 

Workshop Manual, driving a single body pump with direct mounted pump dump valve. 

Summary of Contents for TM34M ECO Series

Page 1: ...t c o m com TM34M Operating and Safety Instructions MODEL TM34M ECO SERIES M50406 01 Niftylift Limited 1525 S Buncombe Road Greer SC 29651 USA www niftylift com e mail niftyusa niftylift com Tel 864 9...

Page 2: ......

Page 3: ...Check Schedules 11 12 3 4 Placard Decals and Installation 13 14 3 5 Torque Requirements 15 4 OPERATION 4 1 Control Circuit Components 16 4 2 Setting up Procedures 17 18 4 3 Ground Control Operation 19...

Page 4: ...ctly forbidden One of the most important facts to remember is that any equipment is only as safe as those who operate it DANGER WARNING CAUTION IMPORTANT INSTRUCTIONS AND NOTICE Any place these topics...

Page 5: ...e Niftylift TM34 trailer mount is an extremely versatile articulated boom basket of unique and simple design It is capable of placing two men and their tools up to a height of 40ft or an outreach of 1...

Page 6: ...500lb TURRET ROTATION 360 TURRET TAILSWING Zero MAXIMUM TRAVEL SPEED 45 mph BASKET SIZE LENGTH X WIDTH 25in x 44in CONTROLS Full proportional hydraulic HYDRAULIC PRESSURE 2900PSI TIRES 165 R13 8PR 17...

Page 7: ...nstructions USA 07 11 Issue 01 5 1 5 IDENTIFICATION USA PLATE This manufacturer s plate is attached to Boom 1 on each machine at the time of manufacture on every Niftylift Please ensure all sections h...

Page 8: ...iftylift in full accordance with the manufacturers Operating Safety Instructions for that model 2 1 3 Before use each day and at the beginning of each shift the Niftylift shall be given a visual inspe...

Page 9: ...the basket to achieve the same result 2 1 14 Do not use the basket to lift overhanging or bulky items that may exceed the maximum capacity or carry objects that may increase the wind loading on the ba...

Page 10: ...plosive hydrogen gas is produced during the charging process 2 1 28 When checking electrolyte levels great care should be taken to protect eyes skin and clothing Battery acid is highly corrosive and p...

Page 11: ...n particularly on legends or labels should also be removed All standard Niftylift machines are rated for a wind speed of 28mph or force 6 on the Beaufort scale No attempt should be made to operate a N...

Page 12: ...rial basket Carry out the Pre operational Report before placing machine in service 3 2 PREPARATION FOR USE Whilst every effort has been made at the Niftylift factory to ensure your machine arrives in...

Page 13: ...ure and operate freely 8 Check that operating buttons and emergency stop buttons function properly 9 Check the operation of the manual hand pump If applicable 10 Visually inspect all hydraulic hoses a...

Page 14: ...e post 7 Inspect the engine fuel tank for damage or leaks 8 Grease the tow hitch assembly 9 Lightly oil the jack pad ball joints and outrigger housings 10 Lightly oil the locating pins on outriggers a...

Page 15: ...Warning P20330 2 14 Head Protection P14921 1 15 Serial Plate P15383 1 17 SWL 500lbs P17328 1 18 Nifty TM34T P14612 2 19 Niftylift com P14390 1 20 Push Release P19092 1 21 Hydraulic Controls 3 lever P...

Page 16: ...01 14 ITEM DESCRIPTION NUMBER QTY 39 Traction Drive Engage P18890 1 40 Hand Crush Traction Drive P14782 2 43 Traction Drive Release P18975 1 44 Traction Drive On slope P18976 1 45 Rotating Machinery P...

Page 17: ...UALITY SIZE Tightening torque in ft lbs Nm Grade 8 8 10 9 M 6 7 4 10 10 14 M 8 18 5 25 26 35 M 10 36 49 51 69 M 12 65 86 89 120 M 14 100 135 140 190 M 16 155 210 218 295 M 18 215 290 300 405 WHEEL NUT...

Page 18: ...rol function be isolated or by passed 4 1 3 BATTERY ISOLATOR A red battery isolator handle is located on the power tray which allows the machine control and power circuits to be isolated from the batt...

Page 19: ...L OUTRIGGER TM34M MODELS 9 Leave ground control key in OFF position until outriggers are deployed Turning this key to the BASKET position will cause the Klaxon to sound as the outriggers will detect t...

Page 20: ...st to minimise the risk of damaging the jockey wheel 12 Check that the base is level using the spirit level adjacent to outrigger control station 13 The booms can now be operated from the ground contr...

Page 21: ...seconds then turn key fully to ST start position and the engine will fire 7 WARM ENGINE turn the main engine ignition switch located beneath the front cover through ON to ST start position and the en...

Page 22: ...ase 4 3 2 BOOM FUNCTIONS A Push and hold green power button 1 2 3 B Select lever 1 2 or 3 for desired boom function 1 Operates Lower Boom UP for up DOWN for down 2 Operates Upper Boom UP for up DOWN f...

Page 23: ...ontrol station to Basket anti clockwise then depending on key switch type either remove and use the key from the ground control station or use the spare Second key to turn the key switch selector in t...

Page 24: ...sition anti clockwise remove key and chock wheels EMERGENCY PROCEDURES 1 Push in red emergency stop to shut down all functions 2 Turn the release valve anti clockwise on the relevant cylinder and mano...

Page 25: ...ight and pulsing Red light the batteries are fully charged UNDER NO CIRCUMSTANCES SHOULD BATTERIES BE LEFT ON CHARGE FOR PERIODS IN EXCESS OF 24 HOURS 4 DISCONNECT FROM POWER SUPPLY ONCE BATTERIES ARE...

Page 26: ...duction in the chargers efficiency Both of these can result in over heating of the cable with the attendant risk of fire short circuits or damage to the components themselves The charger requires a mi...

Page 27: ...t creepage during transport does not permit the machine to come into contact with other goods being shipped or the container itself Some movement of the machine structure might occur during transit wh...

Page 28: ...Please contact Niftylift Service Department for the correct adjustment procedure for your specific brake tow hitch combination POSITION THE TOWING VEHICLE AND TRAILER ON LEVEL GROUND BEFORE ATTEMPTIN...

Page 29: ...e thoroughly inspected for the following 1 Grease all bearings slides worm drives etc 2 Check batteries for electrolyte levels state of charge damage dirt etc Never leave in a state of discharge for a...

Page 30: ...he machine unsafe Perform a P D I inspection on the unit before it enters service Record any faults found and rectify them immediately Niftylift Limited is not liable for any third party damage caused...

Page 31: ...unit to produce hydraulic flow which is directed to the drive manifold It is not necessary to operate the jack selector lever as this would deviate the hydraulic flow to the jack manifold and render t...

Page 32: ...d the machine be towed with the traction drive system still engaged serious damage may result Do NOT use the traction drive as a brake the parking handbrake must be utilised for this purpose Never dis...

Page 33: ...e ground using either basket or base controls Note If the machine is fitted with a basket overload system and the basket comes into contact with a fixed object whilst operating at height this would be...

Page 34: ...step is required so that all future Technical Bulletins are able to reach the registered owner of each machine without delay Please note warranties are not transferable 6 2 MANUAL OF RESPONSIBILITIES...

Page 35: ...les slide freely 90 120 or are secure 170 180 Wheels are secure TIRE condition acceptable Wheel bearings OK Mudguards are secure Locating pins operate freely and oiled Lock bolts are tight Wheels spin...

Page 36: ...boom 4 over full range if fitted INTERNAL POWER PACK Power pack and all components secure All cables and terminals secure All hose connections secure Hoses not kinked or fouled Charger control box se...

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