background image

10

AUTOMATIC TEMPERATURE CONTROL (ATC)

The Nieco Automatic Temperature Control (ATC) is a system that operates the broiler at two different
energy input rates; a high energy input for initial warm-up and periods of high volume, and low energy for
regular operation. This dual input rate and the ATC allow the broiler to operate at a very consistent tem-
perature throughout the day and thus provide a very consistently broiled product. Since the broiler will
remain on the lower input rate (low gas) most of the day, a substantial energy savings is realized.

The ATC consists of two gas pressure regulators piped in parallel, a solenoid valve in series with the
high gas pressure regulator, a probe to sense the temperature at the loading end of the broiler, and a
control unit which is operated by the signals from the probe. The control unit causes the solenoid valve to
open and close. When the valve is open, the machine is in high gas mode, and the gas pressure is
increased to heat up the broiler.

Under heavy product loads, the temperature sensed by the ATC probe will drop low enough to cause the
ATC to open the solenoid valve. When the solenoid valve opens, the amber indicator light on the control
panel will light. The ATC will keep the broiler on high pressure until the temperature sensed by the probe
returns to the calibrated setting.

CALIBRATING THE ATC

1. Loosen the control knob lock screw and set the ATC control knob to 600° F.
2. Turn on the Main Power Switch.
3.  Turn on the Motor Power Switch.
4. Light the broiler following the procedure in this manual.
5. The broiler should be in high gas mode at this time. (Amber light on.)
6.  When the broiler reaches 600°, the high gas will shut off, and the broiler will be in low gas.
7. 30 minutes after lighting the broiler, slowly turn the ATC control knob up (clockwise) until 

the high gas clicks on. This is the idle temperature of the broiler.

8. As soon as the high gas turns on, slowly turn the ATC down (counter clockwise) 10° to 20°

below the point where the high gas turns on.

9.  The control knob setting may need a minor adjustment on the first day of use, in order to

maintain 10° to 20° below the normal idle temperature. Once the adjustment is correct, it
need not change from day to day unless the broiler operating conditions change.

10. After all adjustments have been made, tighten the control knob lock screw to prevent acci-

dental movement.

WARNING
Never set the ATC control knob at a setting high enough to keep the broiler in continuous high gas pres-
sure. The machine may be damaged, energy costs will be much higher, and some broiler parts may wear
out prematurely.

MEAT HOLDING SECTION

The Models 952, 932 and 922 are equipped with a temperature controlled meat holding area beneath the
cooking chamber. Finished product automatically slides into the holding area after cooking. Cooking
guidelines call for a holding temperature of 155°, and a maximum holding time of ten minutes. The tem-
perature of the holding area can be adjusted for proper performance. Use a setting of 200° F to start, and
adjust as necessary.

Summary of Contents for 922G

Page 1: ...ntact your Nieco Authorized Dealer In a prominent location post instructions to be followed in the event the user smells gas This information shall be obtained by consulting your local gas supplier FO...

Page 2: ......

Page 3: ...Connectors and Restraining Device C Operation 8 Controls and Indicators Gas System Controls Step by Step Lighting Procedure Shutdown Procedure Automatic Temperature Control D Parts and Location 11 Exp...

Page 4: ...section The broiler is divided into two sections The top section uses a conveyor belt system to pass food through the cook zone where infrared convection and conduction heat is used to cook the produc...

Page 5: ...earance from combustible and non combustible construction is 6 152MM from the back and 6 152MM from the front of the machine Keep appliance area free from combustibles To facilitate disassembly and se...

Page 6: ...ons this product could expose you to substances in fuel or from fuel combustion which can cause cancer birth defects or other reproductive harm ELECTRICAL CONNECTION Power requirements are stated on t...

Page 7: ...de of heavy duty steel cable with a strong scissor hood 2 at one end and an equally strong spring hook 3 at the other Cotter pin 4 is supplied to secure the installation For safety in the kitchen area...

Page 8: ...egulator Valve is open when in line with pipe Controls the gas pressure in High Gas mode 3 High Gas Solenoid 1 2 3 4 5 Gas Pressure Gauge Pushbutton Gas Valve Red 5 Amp Fuse Pilot Ignitor Red Meat Hol...

Page 9: ...While holding in the Red Button push the Ignitor button on the front of the control box After the pilot lights hold the Red Valve in for 30 seconds to allow the thermocouple to heat When you release...

Page 10: ...600 F 2 Turn on the Main Power Switch 3 Turn on the Motor Power Switch 4 Light the broiler following the procedure in this manual 5 The broiler should be in high gas mode at this time Amber light on...

Page 11: ...11 D PARTS AND LOCATION Model 952 Gas Feed End View Model 952 Gas Right Side View...

Page 12: ...12 Model 952 Gas Left Side View Model 932 Gas Feed End View P N 8455...

Page 13: ...13 Model 932 Gas Right Side View Model 932 Gas Left Side View P N 8455...

Page 14: ...14 Model 922 Gas Feed End View Model 922 Gas Right Side View...

Page 15: ...15 Model 922 Gas Left Side View...

Page 16: ...disassemble 2 Remove the Side Panels by 2 3 lifting up and off Wipe clean with a degreaser FROM THE FRONT OF THE BROILER 3 Remove the Patty Feeder by lifting up and out Clean daily using soap and wat...

Page 17: ...F THE BROILER 11 Remove the awning by lifting up 11 12 and off Clean using soap and water 12 Remove the Return Pan by lifting off the pegs and sliding out Clean and sanitize the pan and the Teflon She...

Page 18: ...AT THE FIRST SIGN OF BREAKAGE DO NOT SOAK OR SUBMERGE THE BURNERS IN WATER WATER WILL DAMAGE THE GASKET SEAL CAUS ING IMPROPER BURNER PERFORMANCE 17 Wipe off the frame and other internal parts of the...

Page 19: ...face Be sure to re assemble in the same way 1 Run belt until the Master Link is 1 near the front idler shaft 2 Lift shaft and Teflon Blocks up 2 3 and slide the blocks out 3 Unhook the Master Link To...

Page 20: ...stored position and remove a link from the conveyor belt BROIL BELT PROBLEMS Interference with stripper blade The most common belt problem to be expected is the physical interference of the belt with...

Page 21: ...out 3 Electrical supply interruption 4 See 2 and 3 above 1 Orifices dirty 2 Gas pressure too low 3 Main gas valve partially closed 4 Gas line partially blocked 5 Pressure regulator defective 6 Burner...

Page 22: ...ct temperature too low 3 Product too lean 4 Exhaust fan pulling too much air 5 Exhaust hood too low 6 Air vent blowing on broiler 7 Heat reflectors inside broiler not installed or installed improperly...

Page 23: ...ooking product 2 Product fat content too high 3 Gas pressure too high 1 Product fat content too high 2 Product grind too coarse 3 Product too lean sticking to belt 4 Product too thin 5 Stripper blade...

Page 24: ...Connection 208 240Y120V 1 50 60Hz 11A Avg KW Hr Consumption 1 1 Gas Consumption 75 000 96 000 BTU Hr 3 W C Nat or 8 W C L P Low Gas 5 W C Nat or 11 W C L P High Gas Weight LBS KG Approximate 475 215...

Page 25: ...on 208 240Y120V 1 50 60Hz 11A Avg KW Hr Consumption 1 1 Gas Consumption 54 000 70 000 BTU Hr 3 W C Nat or 8 W C L P Low Gas 5 W C Nat or 11 W C L P High Gas Weight LBS KG Approximate 375 170 Exhaust C...

Page 26: ...on 208 240Y120V 1 50 60Hz 8A Avg KW Hr Consumption 8 Gas Consumption 33 000 44 000 BTU Hr 3 W C Nat or 8 W C L P Low Gas 5 W C Nat or 11 W C L P High Gas Weight LBS KG Approximate 250 113 Exhaust CFM...

Page 27: ...27 J WIRING DIAGRAM Models 952 932G Domestic U S A...

Page 28: ...28 Models 952 932G International Export Models...

Page 29: ...29 Model 922G Domestic U S A...

Page 30: ...30 Model 922G International Export Models...

Page 31: ......

Page 32: ...Nieco Corporation 15 Guittard Rd Burlingame CA 94010 415 697 7335 Fax 415 697 3014 Reorder 9999 99111 10 97 Printed in the USA...

Reviews: