Nidec EG115 User Manual Download

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gahe / BA EvoGear status as of July 13, 2021

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Servo Angular Gears

EVO

G

EAR

EvoGear L / LSV

EG55 to EG115

EvoGear PLS

EG55 to EG115

EvoGear PLT

EG55 to EG115

Installation and Operating Instructions

Issue 2021-07

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Summary of Contents for EG115

Page 1: ...gahe BA EvoGear status as of July 13 2021 Page 1 of 22 Servo Angular Gears EVOGEAR EvoGear L LSV EG55 to EG115 EvoGear PLS EG55 to EG115 EvoGear PLT EG55 to EG115 Installation and Operating Instructio...

Page 2: ...netary Gear Stage 4 6 Type Plate and Designations 6 6 6 8 8 9 9 5 Safety Information 5 1 Fundamental Obligations 5 2 Qualified Personnel 5 3 Environmental Protection 10 10 10 10 6 Transport Storage an...

Page 3: ...Inspection and Maintenance 11 1 General Information 11 2 Maintenance Periods 11 3 Oil Service Life 11 4 Oil Change 11 5 Checking the Gearbox Condition 19 19 19 19 20 20 12 Replacement Parts Stocking...

Page 4: ...m to the current status of the description as contained in these operating instructions We reserve the right to make technical changes to components while maintaining the performance characteristics a...

Page 5: ...are intended for incorporation into machines and are to be used exclusively for the deflection distribution and multiplication of torques They comply with the Machinery Directives EN ISO 12100 and EM...

Page 6: ...nitrile rubber Perbunan and FKM fluorocarbon rubber Viton flange seals by laminated sealing washers The ratios are mathematically accurate from 3 00 1 to 100 1 in the standard version Gearbox in a ful...

Page 7: ...ull shaft and planetary gear stage with motor lantern and metal bellow type coupling on the drive side Shown PLS range for mounting on side 1 EvoGear PLT Output with planetary gear stage and robot fla...

Page 8: ...28 35 40 50 70 118 280 590 1300 i 100 88 220 440 930 For the max acceleration torques and the emergency stop torques please refer to the performance tables in the catalogue which can be downloaded at...

Page 9: ...h Ex Protection Protection class 20 000 S5 load spectrum as design basis synthetic gear oil POA base ISO VG 150 any 10 C to 90 C Primer RAL 9005 black silver Explosion proof gearboxes available on req...

Page 10: ...owledge of these operating instructions All specialists must wear protective clothing that is appropriate to their work 5 3 Environmental Protection All existing packaging material must be disposed of...

Page 11: ...with 6 2 Storage Conditions EvoGear gearboxes may only be put into storage in a closed condition in a dry dust free and low vibration environment avoidance of standstill damage without sunlight at tem...

Page 12: ...e housing must be avoided tension free assembly with combined flange or push on attachment exact alignment of the gearbox for direct coupling comply with the manufacturer s instructions 7 3 Attachment...

Page 13: ...lack M4 M5 M6 M8 M10 5 Nm 8 5 Nm 14 Nm 35 Nm 69 Nm b Mounting the Motor Preferred installation in the vertical position Always position the motor shaft with the gear shaft such that it is in alignment...

Page 14: ...cal Insert the motor into the gearbox from below The motor must be in tension free contact with the gearbox flange then screw in screws using screw locking paste and tighten crosswise to the prescribe...

Page 15: ...see catalogue Drive and output elements must be covered by contact protection 7 5 Final Work Before fitting protective covers check the correct oil level in the gearbox if possible Check for even runn...

Page 16: ...tional speed is reached running in time at idle approx 90 min During start up and run up pay attention to running noise and temperature development in particular at the bearing points In the case of u...

Page 17: ...plug if present of a vertical housing surface The oil level must be in contact with the thread in the housing Attention Insufficient lubrication caused by an excessively low oil level may cause damage...

Page 18: ...at the ventilation filter Oil foams Oil level in the gearbox too high Incorrect design of the ventilation See fault Oil foams in gearbox Decrease oil level in gearbox to the specified level Prevent an...

Page 19: ...Therefore it must be ensured that these maintenance periods are observed Measures Maintenance Periods Remarks Check running noise for any changes daily Check the gearbox for leakage daily Check oil l...

Page 20: ...lutinate and then precipitate into the gearbox 11 5 Checking Gearbox Condition This check may only be carried out by qualified operating personnel or by the Nidec Graessner Service Department Here it...

Page 21: ...use of Nidec Graessner gearboxes 1 2 2 4 5 Operation 9 16 Operating temperature 9 2 17 Aeration and ventilation filter 8 16 Downloads Notes 1 4 4 6 5 9 Disposal of the gearbox after use 5 3 10 Replace...

Page 22: ...nations 4 2 6 Type plate 4 6 9 Conversions and changes modification of the product Environmental protection 3 5 3 5 10 Irregularities 9 3 17 Copyright Commissioning after long term storage 1 4 6 4 4 1...

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