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AV44 Solid Shaft Incremental Encoder

AV44

1

www.avtronencoders.com

Nidec Industrial Solutions

 

243 Tuxedo Avenue  |  Cleveland, Ohio 44131 

 

[email protected]

+1 216-642-1230

Solid Shaft Magnetic 
Incremental Encoder

ENCODER INSTRUCTIONS

Rev: 003

DESCRIPTION

The Avtron™ Encoders model AV44 Solid Shaft Incremental Encoder 
is a speed and position incremental transducer (also known as a 
tachometer or pulse generator). When mounted to a motor or machine, 
its output is directly proportional to relative shaft position (pulse count) 
or speed (pulse rate). The AV44 employs magnetic sensing technology 
and operates down to zero speed, and it can be used for both control 
and instrumentation applications. The AV44 encoder offers 2-phase 
outputs (A, B) 90° apart for direction sensing, with complements (/A, /B) 
and with marker pulse and complement (Z, /Z).

CAUTION
AV44 is not certified for hazardous locations. Do not utilize 
AV44 in hazardous locations which require ATEX, UL, CUL, 
CSA, or other explosion protection certification. Use Avtron 
Encoders XR or XP models for hazardous applications.

The AV44’s housing is rugged cast aluminum with a durable powder 
coat finish, and the electronics are fully encapsulated to protect against 
the elements.  The AV44 is a flange-mounted encoder available with 
industry standard “B10 Euro-flange” or “PY” flange/shaft configurations 
or on a foot-mount bracket for coupling for use in a wide range of 
industrial applications.  AV44 is not recommended for pulley or chain 
drive applications.

The AV44 has a diagnostic package that includes Adaptive Electronics 
and red/orange/green LED for local status indication.  A Fault-Check 
output is also available. With this package the AV44 can maintain itself 
and provide an alarm if there is a problem before the problem causes 
unscheduled downtime.

ADAPTIVE ELECTRONICS

A perfect duty cycle consists of a waveform whose “high” and “low” 
conditions are of the same duration (50%/50%). It is possible over time 
for the duty cycle and edge separation to change due to component 
drift, temperature changes, or mechanical wear. The Adaptive 
Electronics extend the life of the AV44 by constantly monitoring and 
correcting duty cycle and edge separation over time.

FAULT-CHECK

If the Adaptive Electronics reach their adjustment limit, the LED will turn 
red.  If selected the Fault-Check alarm will notify the drive and operator 
of an impending failure. This output can occur before a failure, allowing 
steps to be taken to replace the unit before it causes unscheduled 
downtime. Fault-Check annunciation is available as an “alarm” output 
option (Mod Code 068).

CAUTION
The AV44 is not considered as a safety device and is not 
suitable for connection into a safety system.

WARNING:
Installation should be performed only by qualified personnel.  
Safety precautions must be taken to ensure machinery 
cannot rotate and all sources of power are removed during 
installation

.

INSTALLATION

Refer to the back pages of these instructions for outline and mounting 
dimensions, as well as wiring/pinout diagrams.

Shaft/Flange Options:

  •  “B10 Euroflange” with 11mm shaft with 4mm X 20mm key
  •  “PY” Flange with 5/16” shaft with flat
For reliable feedback the encoder requires a constant velocity ratio to 
the motor, and as such must be driven by a positive drive rather than 
a friction drive. The following means of coupling is acceptable when 
properly installed: Direct Coupling.

 

INCLUDES

 OPTIONAL

NOT INCLUDED

-   AV44 Encoder
-   4mmx20mm feather key 
  (B10 version)
-   Flange Mounting Hardware
-   Thread-Locker (Blue)

-  Foot Mount Kit

-  Dial Indicator Gauge
-  Caliper Gauge
- Coupling

Summary of Contents for Avtron AV44

Page 1: ...ckage the AV44 can maintain itself and provide an alarm if there is a problem before the problem causes unscheduled downtime ADAPTIVE ELECTRONICS A perfect duty cycle consists of a waveform whose high...

Page 2: ...et head cap screws supplied 9 Align bolt holes of encoder flange and the mounting flange flowerpot thread in socket head cap screws Torque to 5 ft lb 7 N m 10 Tighten fasteners on encoder side of coup...

Page 3: ...r adjustment limit This output occurs before an actual failure allowing steps to be taken to replace the unit before it causes unscheduled downtime If the alarm output and or LED indicate a fault RED...

Page 4: ...for CW rotation viewed from load side of motor CW Front of Encoder Standard Phasing A Leads B for CW Rotation viewed from front of encoder Reverse Phasing B Leads A for CW Rotation viewed from front...

Page 5: ...4096 A2 8192 K1 10000 Contact Factory for Additional PPRs XX None 000 No Special Mods 9XX Custom Cable Length 068 Remote Alarm Output 070 Expanded Temp Range 40 100C 077 4500 6000 RPM Custom Cable Len...

Page 6: ...N Speed Weight 6000 RPM Max 2 5 lbs 635 g approx Temperature Certifications 30 to 85 C std optional 40 to 100 C CE UL B37178 cable offers excellent noise performance minimized power supply loss and ul...

Page 7: ...subject to change without notice Nidec Industrial Solutions standard warranty applies All dimensions are in mm inch OUTLINE DRAWINGS 11mm SHAFT with 4mm KEY B10 EUROFLANGE CABLE GLAND 5 16 SHAFT WITH...

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