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English – 7

Motor cable confi guration
Mechanical limit switches

r

o

t

o

M

Wire

 

 

Control station

U

1

U

/

1

1

J

 -

 

2

X

V

2

V

/

1

1

J

 -

 

2

X

W

3

W

/

1

1

J

 -

 

2

X

-

Jumper

0

1

J

 -

 

2

X

X7 - J29

Grey 

 

              

X7 - J34/B

Green 

 

 

X7 - J35/-

White 

 

 

X7 - J34/A

Pink

X7 - J29

Yellow

X7 - J35/+

Brown

AMP plug

AMP plug

AMP plug

AMP plug

AMP plug

AMP plug

MECHANICAL LIMIT SWITCH SETTING

Mechanical limit switch setting

Attention! The procedure for setting the limit switches is explained on 
the 5-6 pages that follow. 
The stop  positions with door in the up/down  position are defi ned 
with setting the limit switches.
The motor must be electrically connected for making this setting.
The limit switch board (

fi g.11

((

 - limit switch board with 8 cams) is 

accessible once the limit switch guard is unscrewed.
If external control devices are not yet connected, it is possible to
control the door with the control unit using the integrated OPEN,
CLOSE and STOP buttons in deadman mode.
If the OPEN button is pressed, the door should open; otherwise the 
L1 and L2 phases on the control unit must be reversed after having 
made sure the voltage has been cut off.
If the gearmotor was installed turned 180° (upside-down assembly),
the door must also open with the integrated OPEN button; otherwise
the L1 and L2 phases must be reversed in zero voltage conditions.
It is also necessary to  correct the two emergency stop limit switches 
so they trip after the limit switch.

Determining the lower position of the door

To set the limit switches for the lower position of the door, perform 
the following operations (

fi g. 11

):

Move the door to the desired CLOSE position.
Set the contact cam

3 E

(white) so the limit switch is enabled.

8 white  

Additional limit switch 2 CLOSING

7 green  

Additional limit switch 2 OPENING

6 white  

Additional limit switch 1 CLOSING

5 green  

Additional limit switch 1 OPENING

4 red  

Safety limit switch CLOSING

3   white  Limit switch CLOSING

2   red 

Safety limit switch OPENING

1   green  Limit switch OPENING

Mechanical limit switch setting
Small motors - 8 contact cams

Mechanical limit switch setting
Large motors - 7 contact cams

7 white  

Additional limit switch 2 CLOSING

6 green  

Additional limit switch 2 OPENING

5 white  

Additional limit switch 1 CLOSING

4 red  

Safety limit switch CLOSING

3 white  

Limit switch CLOSING

2 red 

Safety limit switch OPENING

1 green  

Limit switch OPENING

Optional

B

A

}

O

O

11

Mechanical limit switches

Tighten the fi xing screw

A

.

To get accurate adjustment, use the 

screw B

.

Move the door into the desired OPENING position.
Set the contact cam

1 E

 (green) so the limit switch is enabled.

Tighten the fi xing screw

A

.

To get accurate adjustment, use the

 screw B

 .

The safety limit switches

 2 SE

 and

4 SE

 (red) must be set so they

intervene right after the control limit switch is passed.
The safety limit switches

2 SE

and

4 SE

 (red) are factory-set so 

they follow the limit switch at a short distance.

Check the correct position of the fi xing screws after the operation 
test.

The additional limit switches

8 P2

 and 

7 P2

are closing contacts 

with zero potential, and the additional limit switches

6 P1

 and

P1

 are switching contacts with zero potential.

In

automatic mode

 the limit switch

6

 is used as a preliminary limit 

switch. Therefore, it is to be set so that it trips when the door reaches 
a distance of 5 cm from the ground.

In

deadman mode

 it is not necessary to set it and it is used as a 

contact with zero potential!

10

 Small types    Large types

Optional

}}

Summary of Contents for UST1K-1.1kW

Page 1: ...ctions and information for installation and use The entire instruction manual is made up of instructions for using the motor and its control unit Automatic industrial door control unit UST1K 1 1kW UST...

Page 2: ...LLATION 3 CONTROL AND CONNECTION ELEMENTS 4 MECHANICAL LIMIT SWITCH SETTING 7 DIGITAL LIMIT SWITCH SETTING 9 MOTOR CONNECTION CABLE 12 14 TERMINAL DIAGRAM 15 16 ELECTRONIC BOARDS OVERVIEW 17 18 TECHNI...

Page 3: ...ture Description and use UST1K is a control unit for rolling shutters and sectional doors with three phase or single phase motors All the common safety elements can be connected With the application o...

Page 4: ...ond to the direction of the arrown on the pressed button Now power up connect the EEC plug Limit switch setting g 3 The two OPENING and CLOSING limit switches must be connected like zero potential con...

Page 5: ...button opening contact 4 Connection of the STOP OPEN IMPULSE and CLOSE control elements 3 5 7 4 6 8 STOP OPEN IMPULSE CLOSE X4 J15 J16 J17 J18 1 2 Triple button connection with 4 wire cable 3 5 7 4 6...

Page 6: ...e with the programming y LED button faces the internal side of the housing It is necessary to set the speci c parameters on the K5 module if the OXI radio system is used For more details see the instr...

Page 7: ...position Set the contact cam 3 E white so the limit switch is enabled 8white Additionallimitswitch2CLOSING 7green Additionallimitswitch2OPENING 6white Additionallimitswitch1CLOSING 5green Additionalli...

Page 8: ...L 2 L 3 Motor UST1K 2 2kW board connection Capacitor UST1K connection X8 Capacitor yellow green blue brown blue brown blue brown black yellow yellow green blue brown blue brown blue brown black yellow...

Page 9: ...t the door in the upper nal position by brie y pressing the UP button The control unit switches off in the nal position set with the EES limit switch If you want to move the upper nal position upwards...

Page 10: ...2 X W 3 W 1 J 2 X Jumper 6 J 2 X 9 J 3 S 4 2 2 J 5 X 9 J 3 S 5 2 2 J 5 X 1 P 0 1 1 2 J 5 X J3 C 1 P 1 1 1 2 J 5 X J3 NC E 6 0 2 J 5 X B J2 E 7 0 2 J 5 X B J2 E 8 9 1 J 5 X J4 E 9 9 1 J 5 X J4 PE termi...

Page 11: ...nary limit switch lower nal position Error 3 sensitive edge tripped for example In normal operating conditions the status of the door and or the number of the error present are shown on the display Op...

Page 12: ...ED WITH ELECTRONIC LIMIT SWITCH WITH SCREENING Length L 4 pole Pink Green Brown White Yellow Grey 2 pole 3 pole Orange Violet Blue Yellow green Black 9 pole 12 pole Black 9 pole Blue 12 pole Yellow Gr...

Page 13: ...TION CABLE FOR GEARMOTORS EQUIPPED WITH ELECTRONIC LIMIT SWITCH WITHOUT SCREENING Green Pink Brown White Yellow Grey 12 pole Green Pink White Orange Yellow Grey Yellow green Yellow green Length L Yell...

Page 14: ...CABLE FOR GEARMOTORS EQUIPPED WITH ELECTRONIC LIMIT SWITCH WITH SCREENING Yellow green Blue Black Yellow green Black Length L Yellow green Green White Pink Brown Green Pink White Yellow Yellow Grey Or...

Page 15: ...Thermal switch Preliminary limit switch CLOSED totally opened STOP 12V DC RS485 600mA T FUSIBLE BRAKE X9 X11 X3 1 9 8 7 2 3 4 5 6 X4 STOP CLOSE OPEN IMPULSE X5 24V DC X6 S 1 2 Lower sensitive edge LE...

Page 16: ...ection Antenna screw terminal Coupling terminal of photoelectric barrier passage Plug connection for cover LED T2 setting button DIP switch Display Coupling terminal red traffic lights contacts with z...

Page 17: ...CLOSING setting button Key switch connection Triple button connection Brake relay connection Antenna screw terminal Coupling terminal of photoelectric barrier passage Plug connection for assistance LE...

Page 18: ...nection Antenna screw terminal Coupling terminal of photoelectric barrier passage Plug connection for cover LED T2 setting button DIP switch Display Coupling terminal red traffic lights contacts with...

Page 19: ...TRANSPORT STORAGE DISPOSAL TECHNICAL ASSISTANCE SPARE PARTS ACCESSORIES We speci cally clarify that we neither carry out tests nor are we willing to approve any spare parts and or accessories not supp...

Page 20: ...following harmonized standards EN 61000 6 2 2005 EN 61000 6 4 2007 The product also complies with the following directive in accordance with the requirements for quasi machines Directive 2006 42 EC OF...

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