Nice RS 500 AC Installer'S Instructions Download | Manualshive

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Component identification and descriptions.

Component dimensions.

Diagram

number

Description

Diagram

number

Description

1

9 Tooth primary sprocket

7

Emergency release lever.

2

Limit switch assembly

8

Secondary sprocket

3

Electric motor and gearbox

9

Drive chain

4

Clutch assembly fastening screws (x4)

10

Secondary sprocket hub

5

Hand operation chain

11

Side plate mounting bracket

6

220v 15A power lead with moulded M type plug-top

12

Operator mounting bracket

137.20

196.24

460.40

RS 500 AC Operator

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Summary of Contents for RS 500 AC

Page 1: ...NICE iDoor RS 500 AC INSTALLER 2022_001_003 03334 000 Installer Instructions RS 500 AC For up to 500kg Spring Balanced Industrial Roller Shutter Doors www niceforyou com za ...

Page 2: ...AC Basic Kit connections Page 20 Nice RS 500 Basic kit usage instructions Page 21 Nice RS 500 AC MCU Kit connections Nice RS 500 AC Main Control Unit Programming and setup Page 22 Control card legend and wiring Page 23 Control card specifications Page 23 Status LED Indications Page 23 Dipswitch designations in normal operating state Page 23 Auto closer timer programming Page 23 Runtime programming...

Page 3: ...ravel stoppers 5 Ensure all fixed mounting points such as the wall above the door in a garage door system or the posts in a swing gate system are sound and strong enough to allow proper fixing of the operator 6 It is the responsibility of the installer to ensure the installed position selected for this product falls within the limitations of the products ingress protection rating 7 Ensure the area...

Page 4: ... safety obstruction sensing system 7 Is aware of what to check for with regards to wear and tear that may need to be attended to from time to time by the service provider 8 Is aware that a fatigued battery may not be disposed of in the general refuse and must be handed in at a battery merchant for safe disposal Before removing the battery from the system the household mains must be disconnected In...

Page 5: ...ry sprocket 7 Emergency release lever 2 Limit switch assembly 8 Secondary sprocket 3 Electric motor and gearbox 9 Drive chain 4 Clutch assembly fastening screws x4 10 Secondary sprocket hub 5 Hand operation chain 11 Side plate mounting bracket 6 220v 15A power lead with moulded M type plug top 12 Operator mounting bracket 137 20 196 24 460 40 RS 500 AC Operator ...

Page 6: ...y sprocket 30mm ID Hub 8mm x 7mm key Option 3 25mm ID Hub 8mm x 7mm key Option 2 20mm ID Hub 6mm x 6mm key Option 1 35mm ID Hub 10mm x 8mm key Option 4 Hub options 300 50 50 220 10 2 20 5 60 Side plate and operator mounting brackets ...

Page 7: ...t designed for external use They are not water tight as there are sensitive electronic and electrical circuits that require uninhibited airflow to remain cool and dry When deciding on an installation position be aware of water ingress points around and near the desired mounting position of the equipment If there is any possibility of water ingress either via vapour or directly the equipment should...

Page 8: ...8 Installing the hardware 60 150mm 1 1 Remove all studs and previous crank parts 2 Position and weld side plate bracket 1 onto side plate ...

Page 9: ...9 2 1 2 1 3 Roughly position and bolt operator bracket 2 onto side plate bracket 1 using the bolt holes provided 4 Check alignment and position of the 2 x brackets If satisfied weld them together ...

Page 10: ...nts with the 2 x fixed studs found on the bracket 2 Finger tighten the supplied machine nut 7 onto the topmost mounting stud B This will keep the operator in position safely while you finish fastening the other 2 x mounting points 6 Install the supplied machine bolt Nylock nut and washer 8 at point C ...

Page 11: ...9 B 9 7 Install and lightly fasten 1 x Nylock nut with a washer 9 onto the last mounting stud 8 Replace the previously installed machine nut on mounting stud B with the third Nylock nut 9 Lightly tightened ...

Page 12: ...d assemble the hub onto the secondary sprocket 5 using the same M8 bolts Tighten firmly The secondary sprocket can be orientated either way to suit the best alignement with the primary sprocket 10 Slide assembled secondary sprocket and hub onto exposed drum shaft ...

Page 13: ...ll the supplied key 6 12 Install the chain 10 around the secondary 5 and primary sprocket Do it in such a way that the two ends of the chain are easily accessible for the master link set 11 installation If necessary the chain can be shortened using a chain breaker ...

Page 14: ...h the master link side plate H beneath it 14 Partially loosen the nylock nuts on all 3 x operator mounting points B C D so that it is easy to slide the operator towards or away from the drum shaft Use this to bring the chain to the correct tension around the sprockets The chain tension adjustment bolts I make this convenient The recommend amount of play in the chain should be 25mm ...

Page 15: ... on the drum shaft use the hand operated chain K to raise and lower the door 1m This will allow the secondary sprocket and chain to self align 16 When satisfied that the chain alignment is true around the sprockets lock the hub onto the drum shaft by tightening the grub screws J ...

Page 16: ...ed chain crank the shutter fully closed 1 Double check that both limit daisywheels are in the centre of travel As shown here Setting up the ends of travel limits The limit switches are set to the middle of travel ex factory Down ...

Page 17: ...e clear adjust the closed limit daisywheel until it actuates the closed limit switch lever M The closed limit switch will be the one the daisywheels are nearest to after cranking the shutter closed 4 Using the hand operated chain crank the shutter fully open Up M L ...

Page 18: ...l locking plate L With the locking plate clear adjust the open limit daisywheel until it actuates the open limit switch lever N The open limit switch will be the one the daisywheels are nearest to after cranking the shutter open N L ...

Page 19: ... no stray strands flaring out that can short circuit against other adjacent connections or bared wires and that no cables will be pulled loose when the cover is replaced on the unit Terminating the AC voltages A 220v AC 15A M Type switched outlet is needed within 1m of the operator This outlet must not be installed within the mechanical workings of the system This outlet must be certified by way o...

Page 20: ...open the shutter hold the UP button The shutter will stop running if the button is released To stop the shutter hold the STOP button To use the Up or Down buttons again release Stop To close the shutter hold the DOWN button v The shutter will stop running if the button is released STOP ...

Page 21: ...troller loom Risk of Electrical Shock Disconnect all power sources before opening In the case of the Nice RS 500 AC MCU kit that makes use of the AC1 U control card plug the MCU loom plug into the mating plug on the operator loom The wall console loom can be plugged into the mating plug on the MCU ...

Page 22: ... on N O Status LED NB No End Of Line EOL resistor is used in the BM circuit 0v 12 to 24v AC DC N C Com N O Beam RX GND 5 to 30v CH1 OUT CH2 OUT RX2 MICRO RC D C E F G B A 230v Courtesy Light Control loom termination as per operator orientation Terminal PL1 3 A 10 5 PL1 5 B 5 10 PL1 7 C 6 N 6 N PL1 8 D 1 L 1 L PL2 7 E 4 3 PL2 6 F 8 9 8 9 PL2 5 G 3 4 Left hand In front Left hand Adjacent Right hand ...

Page 23: ...se is used Safety beams must be installed Programming Prior to programming Both dipswitches must be OFF Enter programming Place the jumper across both pins PRG Set auto close time 1 Switch dipswitch 1 on 2 Press and release PROG BUT 3 Count the beeps Each beep 1 second 4 At required time press and release PROG BUT 5 Switch dipswitch 1 off Set run time 1 Begin with shutter 500mm open 2 Switch dipsw...

Page 24: ...h Navigation of menu The menu cannot be accessed if either output is latched on LED flashes rapidly if an output is latched on while trying to access the programming Press and release the PRG Button to advance through the menu options The menu will loop back to option 1 on the fifth PRG Button press To exit programming wait 30sec or power cycle the receiver With power off press and hold PGM Press ...

Page 25: ... mode using remote control To open the shutter press and release the remote button To stop the shutter press and release the same remote button To close the shutter press and release the same remote button STOP ...

Page 26: ... in this mode To open the shutter press and release the remote button When shutter reaches the open limit If the beams are clear the auto close timer begins counting down When the timer has expired the shutter will begin closing 0 30 sec 0 0 sec c STOP ...

Page 27: ...Shutter closer only after timer expires To open the shutter press and release the remote button While shutter is opening all triggers are ignored While closing any trigger causes the shutter to stop and return to the open position ...

Page 28: ...thorized non manufacturer modifications to the product or components thereof 2 Any modification to the installation methods described in the installation instructions 3 Any application or use of the product other than the intended use and application described in the product documentation The following items are not included in the warranty or they carry a special warranty condition of their own 1...

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