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3.2) Installation of the gearmotor

The gearmotor must be fastened directly to an already existing
mounting surface using suitable means, for example expansion
screw anchors. Otherwise, in order to fasten the gearmotor the
installer must:

1.

Dig a foundation hole with suitable dimensions referring to Figure 3.

2.

Prepare one or more conduits for the electrical cables as shown
in figure 4.

3.

Assemble the two clamps on the foundation plate setting one nut
underneath and one on top of the plate. The nut underneath the
plate must be as shown in Figure 5 screwed so that the thread-

ed part protrudes above the plate by approximately 25÷35 mm.

4.

Pour the concrete and, before it starts to harden, set the founda-
tion plate to the values shown in Figure 3. Check that it is paral-
lel to the leaf and perfectly level (Figure 6). Wait for the concrete
to harden completely.

5.

Remove the 2 upper nuts of the plate and then place the gear-
motor onto them. Check that it is perfectly parallel to the leaf,
then screw the two nuts and washers supplied, as shown in Fig-
ure 7.

The installation of ROBUS must be carried out by qualified personnel in compliance with current legislation, standards and

regulations, and the directions provided in this manual.

!

3) Installation

3.1) Preliminary checks

Before proceeding with the installation of ROBUS you must:

•Check that all the materials are in excellent condition, suitable for

use and that they conform to the standards currently in force.

• Make sure that the structure of the gate is suitable for automation.
• Make sure that the weight and dimensions of the leaf fall within the

specified operating limits provided in chapter “2.1 Operating lim-
its”.

• Check that the force required to start the movement of the leaf is

less than half the “maximum torque”, and that the force required to
keep the leaf in movement is less than half the “nominal torque”.
Compare the resulting values with those specified in Chapter “8
Technical Characteristics”. The manufacturers recommend a 50%
margin on the force, as unfavourable climatic conditions may
cause an increase in the friction.

• Make sure that there are no points of greater friction in the open-

ing or closing travel of the gate leaves.

• Make sure there is no danger of the gate derailing.
• Make sure that the mechanical stops are sturdy enough and that

there is no risk of the deformation even when the leaf hits  the
mechanical stop violently.

• Make sure that the gate is well balanced: it must not move by itself

when it is placed in any position.

•Make sure that the area where the gearmotor is fixed is not subject

to flooding. If necessary, mount the gearmotor raised from the
ground.

• Make sure that the installation area enables the release of the gear-

motor and that it is safe and easy to release it.

• Make sure that the mounting positions of the various devices are

protected from impacts and that the mounting surfaces are suffi-
ciently sturdy.

• Components must never be immersed in water or other liquids.
• Keep ROBUS away from heat sources and open flames; in acid,

saline or potentially explosive atmosphere; this could damage
ROBUS and cause malfunctions or dangerous situations.

• If there is an access door in the leaf, or within the range of move-

ment of the gate, make sure that it does not obstruct normal trav-
el. Mount a suitable interblock system if necessary.

• Only connect the control unit to a power supply line equipped with

a safety grounding system.

• The power supply line must be protected by suitable magneto-

thermal and differential switches.

• A disconnection device must be inserted in the power supply line

from the electrical mains (the distance between the contacts must
be at least 3.5 mm with an overvoltage category of III) or equiva-
lent system, for example an outlet and relative plug. If the discon-
nection device for the power supply is not mounted near the
automation, it must have a locking system to prevent unintention-
al, unauthorised connection.

3

4

5

6

25÷35

7

192

330

0÷50

0÷50

330

192

0÷10

0÷10

Summary of Contents for ROBUS RB400

Page 1: ...Instructions and warnings for the fitter For sliding gates Robus400...

Page 2: ...2 7 Additional information 13 7 1 Programming keys 13 7 2 Programming 13 7 2 1 Level one functions ON OFF functions 13 7 2 2 Level one programming ON OFF functions 14 7 2 3 Level two functions adjusta...

Page 3: ...n system must not be used until it has been commis sioned as described in chapter 5 Testing and commissioning The ROBUS packing materials must be disposed of in compliance with local regulations If a...

Page 4: ...1 comparison of the ROBUS gearmotor main characteristics 2 1 Operating limits Chapter 8 Technical Characteristics provides the only data needed to determine whether the products of the ROBUS line are...

Page 5: ...he estimated durability in the graph must be checked with the total result For example when ROBUS 1000 is fitted to a gate weighing 650 Kg and 5m in length equipped with photocells and without other s...

Page 6: ...gauge e g 3x2 5mm2 and that a safety grounding sys tem is provided near the automation unit Note 2 If the BLUEBUS cable is longer than 30 m up to 50 m a 2x1mm2 cable is needed Note 3 A single 2x0 5mm...

Page 7: ...ing values with those specified in Chapter 8 Technical Characteristics The manufacturers recommend a 50 margin on the force as unfavourable climatic conditions may cause an increase in the friction Ma...

Page 8: ...paragraph in the Chapter Instructions and Warnings for Users 8 9 10 11 12 If the rack is already present once the gearmotor has been fastened use the adjustment dowels as shown in Figure 8 to set the...

Page 9: ...along the cables until you reach the clamp Then put the membrane back in the slot of the hole the cables pass through Lay a second clamp for collecting the cables which are set just above the membrane...

Page 10: ...tion of the gearmotor with respect to the leaf If the leaf must move left for opening the selector must be moved towards left as shown in Figure 18 alternatively if the leaf has to move right dur ing...

Page 11: ...the flashing light flashes at a speed of 0 5 seconds on and 0 5 seconds off If present also check the flashes of the light connected to the S C A terminal slow flashes during opening quick flashes du...

Page 12: ...e the declaration of conformity of the automation system and deliver it to the owner 5 Prepare the Instructions and warnings for the use of the automa tion system and deliver it to the owner 6 Prepare...

Page 13: ...nds the gate will begin to close automatically The Close after photo function is always disabled in manoeuvres interrupted by a Stop command If the Close after photo function is inactive the pause tim...

Page 14: ...cally and memorize the modifications made up to that stage 1 Press the key Set and hold it down approx 3 s 3s 2 Release the Set key when L1 LED starts flashing L1 3 Press keys or to move the flashing...

Page 15: ...ent this becomes Open partially Adjusts the number of manoeuvres after which it signals the maintenance request of the automation see paragraph 7 4 3 Maintenance warning The type of defect that has oc...

Page 16: ...ecognition of other devices 7 3 1 BlueBUS BlueBUS technology allows you to connect compatible devices using only two wires which carry both the power supply and the communication signals All the devic...

Page 17: ...ocell instruction manual 7 3 3 Photocells By means of addressing using special jumpers the BlueBUS sys tem enables the user to make the control unit recognise the photo cells and assign them with a co...

Page 18: ...sing one must consider the convenience of the connections and the fact that the Step by Step command of the Slave only allows the Slave leaf to be opened fully Connect the 2 motors as shown in fig 26...

Page 19: ...ogrammed 7 4 Special functions Tabella 14 ROBUS Slave programming independent from ROBUS Master Level one functions ON OFF functions Level two functions adjustable parameters Stand by Motor speed Peak...

Page 20: ...g function Fol low the indications in table 17 for this control Tabella 17 control of the number of manoeuvres performed Example SET SET SET SET n Manoeuvre counter reset After the maintenance of the...

Page 21: ...e is voltage on the flashing light s FLASH terminal during the manoeuvre being intermittent the voltage value is not important approximately 10 30Vdc if there is voltage the problem is due to the lamp...

Page 22: ...BUS do not correspond to those recognized during the recognition phase One or more devices may be faulty check and if necessary replace them in case of modifi cations repeat the recognition process 7...

Page 23: ...ss If it flashes together with L1 it means that the user must carry out the device recognition phase refer to Paragraph 4 3 Recognition of the devices on It flashes Off During normal operation the dev...

Page 24: ...nd 4 Durability Estimated between 20 000 and 250 000 cycles following the conditions indicated in table 4 Thrust maximum absorbed power equiva lent to amperes 515W 2 5A 4 8A versione V1 Insulation cla...

Page 25: ...with detection devices that prevent move ment if people or objects are in the way guaranteeing safe and reliable activation However children should not be allowed to play in the vicinity of automated...

Page 26: ...ime seems not to work as well or not to work at all it may simply be that the battery is exhausted depending on the type of use it may last from several months up to one year and more In this case you...

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