background image

14

 –

 

English

6

TESTING AND COMMISSIONING

These are the most important phases in automating the gate and ensuring maximum system safety.

They must be carried out by qualified and expert personnel that must decide on the tests required to verify the solutions adopted with regard to 

the risks present and the compliance with laws, directives and regulations; in particular, all the requirements of the EN 13241-1 and EN 12453 

standards.

The additional devices must undergo a specific test with regard to both their functions and interaction with ROBO: please refer to the instruction 

manuals of the individual devices.

6.1 - Testing

The testing procedure can also be performed as a periodic check of the automation devices. Each component of the system (sensitive edges, 

photocells, emergency stop, etc.) requires a specific testing phase. To do so, follow the procedures given in the instruction manuals.

Run the test as follows:

01.

Ensure that all specifications in chapter 1 “WARNINGS” have been observed in full

02.

Unlock the gearmotor and verify whether it is possible to manually move the gate open and closed with a force no greater than the value 

shown in “Table 1 – Essential characteristics”

Pe

r S

bloc

car

e -

 Po

ur 

déb

ray

er 

- To u

nbl

ock

 

Um

 zu

 ent

rie

gel

n -

 Pa

ra 

des

bloq

uea

Od

blo

kow

ani

e -

 Om

 te 

deb

lok

ker

en 

Отп

ере

ть

2

3

1

Pe

r S

blo

cca

re 

- P

our

 dé

bra

yer

 - T

o u

nbloc

Um 

zu 

ent

rie

gel

n -

 Pa

ra 

des

blo

que

ar 

Odb

lok

ow

ani

e -

 Om

 te 

deb

lok

ker

en 

Отп

ере

ть

2

3

1

Pe

r S

blo

cca

re 

- P

our

 dé

bra

yer

 - T

o u

nbl

ock

 

Um

 zu

 en

trie

gel

n -

 Pa

ra 

des

blo

que

ar 

Od

blo

kow

ani

e -

 Om

 te 

deb

lok

ker

en 

Отп

ере

ть

2

3

1

  

03.

Lock the gearmotor

Pe

r S

blo

cca

re 

- P

our

 dé

bra

yer

 - T

o u

nbl

ock

 

Um

 zu

 en

trie

gel

n -

 Pa

ra 

des

blo

que

ar 

Od

blo

kow

ani

e -

 Om

 te 

deb

lok

ker

en 

Отп

ере

ть

2

3

1

Pe

r S

blo

cca

re 

- P

our

 dé

bra

yer

 - T

o u

nbloc

Um 

zu 

ent

rie

gel

n -

 Pa

ra 

des

blo

que

ar 

Odb

lok

ow

ani

e -

 Om

 te 

deb

lok

ker

en 

Отп

ере

ть

2

3

1

Pe

r S

blo

cca

re 

- P

our

 dé

bra

yer

 - T

o u

nbl

ock

 

Um

 zu

 en

trie

gel

n -

 Pa

ra 

des

bloq

uea

Od

blo

kow

ani

e -

 Om

 te 

deb

lokk

ere

n -

 

Отп

ере

ть

2

3

1

04.

Using the key switch, control key or radio transmitter, test the opening and closing of the gate and make sure that it moves in the 

intended direction

05.

The test should be carried out a number of times to make sure that the gate moves smoothly, that there are no points of excessive 

friction and that there are no defects in the assembly or adjustments

06.

Check the operation of the safety equipment, one by one (photocells, sensitive edges, etc.)

07.

Check the operation of the photocells and any interference with other equipment:

1 - pass a dia. 5 cm length 30 cm cylinder along the optical axis, first close to the TX, then close to the RX

2 - check that the photocells trip in any condition, switching from active to alarm and back

3 - check that tripping the photocell results in the intended response of the control unit: e.g., when tripped during a closing stroke, the gate 

changes direction

08.

If the dangerous situations caused by the movement of the door have been safeguarded by limiting the force impact, the user must 

measure the impact force according to the EN 12453 standard.
If the adjustment of the “force” is used to assist the system for the reduction of the impact force, try to find the adjustment that gives 

the best results.

6.2 - Commissioning

Commissioning can take place only after all testing phases have been terminated successfully (par. 6.1).

Partial or “makeshift” commissioning is strictly prohibited.

01.

Create and store (for minimum 10 years) the technical dossier of the automation that must include: overall design of the automation, 

diagram of the electrical connections, risk assessment and relative solutions adopted, declaration of conformity of the manufacturer of

all the devices used (for ROBO use the attached CE Declaration of conformity); copy of the user instruction manual and

the automation maintenance plan

02.

Using the key switch or radio transmitter, test the opening and closing of the gate and make sure that it moves in the intended direction

03.

Prepare the declaration of conformity of the automation system and deliver it to the owner.

04.

Give the owner the user manual (tearout insert)

05.

Prepare and give the owner the maintenance schedule

06.

Prepare and give the owner the maintenance schedule

07.

The force adjustment is an important safety aspect and must be done with care by an expert technician. 

Important!

 - Adjust the force 

to enable the gate to move as intended; higher forces than this can cause injury to animals and persons or damage to property if the 

gate collides with an obstacle

08.

Before commissioning the gate, inform the owner in writing about the attendant residual risks.

Summary of Contents for ROBO600

Page 1: ...EN Instructions and warnings for installation For sliding gates Nice ROBO600...

Page 2: ......

Page 3: ...TING AND COMMISSIONING 6 1 Testing 14 6 2 Commissioning 14 7 PROGRAMMING GLOSSARY 15 7 1 Adjustable parameters Trimmer TL TP F 16 7 2 Programmable functions 16 7 3 Integrated radio receiver 18 8 DETAI...

Page 4: ...or allowing contact with liquids of any kind Keep the product away from sources of heat and naked flames Failure to observe the above can damage the product and increase the risk of danger or malfunc...

Page 5: ...esponding to force N 300 Work cycle cycles hour 20 Notes 1 kg 9 81N example 600N 61 kg 2 APPLICATION LIMITS The effective suitability of ROBO to automate a particular sliding gate depends on the frict...

Page 6: ...pical installation using Nice accessories a ROBO gearmotor b photocells c posts for photocells d Key switch digital keypad e flasher f rack For the type of electrical cables refer to Table 3 under par...

Page 7: ...ne below b Bend the two pre cut anchors insert two screws sup plied and lock them with the nuts 03 Now cast the concrete to secure the foundation plate Before the concrete hardens make sure the founda...

Page 8: ...or is correctly positioned on the foundation plate g Open the gate fully by hand h Rest the first section of rack on the gearmotor s pinion make sure that it corresponds to the start of the gate secti...

Page 9: ...leaf and the rack k Check that the distance between the pinion and the rack is 1 2 mm If it is not adjust the motor height so that the leaf s weight does not bear on the gearmotor by tightening the a...

Page 10: ...the gearmotor to the foundation plate 08 Install the OPEN and CLOSE limit switch brackets proceed in the same way for each limit switch OPEN a Slide the gate open by hand stopping it 2 3 cm before th...

Page 11: ...eck that the casing does not come into contact with the protruding part of the threading If it does eliminate the excess threading 10 a Insert the casing and fasten it with the two screws 1 b Lock the...

Page 12: ...fig 7 Table 4 Description of electrical connections Te r m i nals Function Description 9 10 Stop input for devices that lock or stop the current operation with appropriate precautions Normally Closed...

Page 13: ...em to their terminal clamps see fig 7 05 Perform the desired programming chapter 7 7 PROGRAM SWITCH LED RADIO R RADIO SbS IBT4N FLASH 230 V 2 LED FCA LED FCC LED SbS LED PHOTO LED STOP LED 1 1 2 3 4 5...

Page 14: ...b lock Um zu entr iege ln Par a des bloq uea r Odb loko wan ie Om te deb lokk eren 2 3 1 Per Sblo cca re Pou r d b raye r To unb lock Um zu entr iege ln Par a des bloq uea r Odb loko wan ie Om te deb...

Page 15: ...d the OK LED must be uninterruptedly on with a green light 5 Release the PROGRAM key within 10 seconds 6 At this point the OK LED flashes green 3 times confirming the recognition is complete 7 If the...

Page 16: ...the gate moves smoothly that there are no points of excessive friction and that there are no defects in the assembly or adjustments 06 Check the operation of the safety equipment one by one photocell...

Page 17: ...down the desired key on the radio transmitter to be memorized correct procedure release the transmitter key INCORRECT procedure The control unit has a variety of factory settings which can be reprogra...

Page 18: ...etween the end of an Open movement and the start of the next Close movement 01 select Automatic and set micro switch 2 to ON 02 set trimmer TP to the desired value 03 to check the time setting run a f...

Page 19: ...movement stops and a Close movement starts after a 5 second delay If the functions is set in Semiautomatic mode when the photocells are tripped while the gate is closing automatic Close is activated...

Page 20: ...it does not matter which key is pressed One memory lo cation is occupied for each key N B when memorised in Mode 1 a transmitter can control only one automation Table 8 Transmitter key Command 1 Step...

Page 21: ...tand close to the control unit 02 NEW transmitter x 3s 03 OLD previously memorised transmitter x 3s 04 NEW transmitter x 3s 05 OLD previously memorised transmitter x 3s RADIO LED not visible at a dist...

Page 22: ...t until step 04 3 Switch the power back on continue holding the key down ON 4 After 5 seconds the radio led R flashes slowly twice release the key 5s 5 Repeatedly press and release the radio key on th...

Page 23: ...e devices with 8 2k constant resistance output guarantee category III safety against faults in compliance with the EN 13849 1 standard Note supports 8 2 k or 4 1 k double edge 8 1 2 Photocells To add...

Page 24: ...ng the IBT4N interface disconnect the control unit from the mains 1 2 10 8 4 Total deletion of the memory When it is necessary to delete the memory completely and go back to the factory set values car...

Page 25: ...l if an obstacle is really present 4 red flashes 1 sec pause 4 red flashes Activation of the STOP input At the start of the manoeuvre or during the movement the STOP input has been triggered check the...

Page 26: ...manoeuvre starts and the flasher is off Check that the command is actually received if the command reaches the Step by Step input the OK led flashes twice to indicate that the command has been receive...

Page 27: ...imilar type of cable Radio receiver Incorporated Operating temperature 20 C 55 C Protection class IP 44 Dimensions mm and weight 330 x 210 x 303 h 11 kg Integrated radio receiver Type 4 channel receiv...

Page 28: ...U Declaration of conformity and declaration of incorporation as partly completed machinery The full text of the EU declaration of conformity is available at the following internet address https www ni...

Page 29: ...wan ie Om te deb lokk eren 2 3 1 Per Sblo cca re Pou r d b raye r To unb lock Um zu entr iege ln Par a des bloq uea r Odb loko wan ie Om te deb lokk eren 2 3 1 Per Sblo cca re Pou r d b raye r To unb...

Page 30: ...28 English NOTE...

Page 31: ...English 29...

Page 32: ...IDV0772A01EN_02 07 2021 www niceforyou com Nice S p A Via Callalta 1 31046 Oderzo TV info niceforyou com...

Reviews: