Nic WA-5F Service Manual Download Page 20

 

 

20 

 

 

Detaching and attaching the cover 

 

 

How to detach: 

  Turn off the power and disconnect all cables. 

  Remove the 2 screws on the back and the 4 screws 

on both sides. 

  Slide the cover towards the back. 

 

 

 

How to attach: 

  Place the cover on the back of the main body. 

  Close the cover while paying attention to the lugs (4 

places) inside the cover. 

  Install and tighten the screws on the back and on 

both sides. 

 

Detaching and attaching the collector tube (H2) 

 

  Remove the cover of the system. 

  Remove the reducing Teflon joints (FLW-30-6RU4-S) 

and pull out the collector tube from H2. 

*  When attaching the joints, first tighten them lightly by 

hand and then further tighten them about 1/6 turn with a 

wrench. After tightening, check that the tubes do not 

come off when pulled. 

(The joints will break if tightened too much.) 

 

  Check the quartz tube and wool of the collector tube for 

any dirt or stains. 

 

If the wool is discolored or if there is a gap in the 

wool, change it. 

Reverse the procedure to attach the collector tube. 

 

Summary of Contents for WA-5F

Page 1: ...NIC 704 2015 01 Date of Issue Apr 14 2017 Control Department Technical Center Page 1 36 1 WA 5F Service Manual Nippon Instruments Corporation Technical Center Date Prepared Checked Approved First Edit...

Page 2: ...nical Center Page 2 36 2 Revision History Revision No Revision Date Reason for Changes Prepared Approved 01 Apr 14 2017 First Edition issued Kinoshita Kato Distribution List Destination Date Destinati...

Page 3: ...ctions 10 Meaning of safety alert symbols 10 Cautions on installation 10 Cautions on maintenance 10 3 Maintenance 11 Inspection items 11 Daily inspection 11 Annual inspection 12 Errors and warnings 13...

Page 4: ...Heater H1 24 Heater H2 26 Gas scrubbing bottle and dehumidifying bottle 26 Cell 26 Adjusting the sensitivity of the optical system 27 Mercury lamp 29 Photoelectric tube preamplifier 31 Second collect...

Page 5: ...dicated mercury collector tube to be quickly measured with high sensitivity and in a wide range through simple operations The operations are carried out on a PC where the measurement results can be an...

Page 6: ...g fan Mounting port for collector tube Made of fluoride resin Electronic cooling unit Gas scrubbing bottle Removes any acidic gas For measuring the mercury in the ambient air the standard buffer solut...

Page 7: ...AC Fuse 100V 10A or 250V 5A AC OUT Power outlet for Auto Tube Changer Linked with the main switch LAN port for PC connection Port for a LAN cable Serial port Not used Connection port for dry gas meter...

Page 8: ...ween the detection bypass lines Valve VF Prevents backflow Air pump Flow control needle valve Adjusted to 0 5 L min Flow sensor For measuring the flow rate Active carbon for carrier gas For purging ca...

Page 9: ...l system Power board for electronic cooling unit Power board for main circuit board MFC control board Intended readers of this Service Manual The intended readers of this manual are engineers who have...

Page 10: ...ck and fire be sure to check the power cables and plugs for any damage Cautions on maintenance Warning Shut off the power supply before starting the maintenance work Otherwise you may suffer an electr...

Page 11: ...the screen Inspection during measurement Items Criteria Corrective action Blank value After the purge measurement has been repeated the HEIGHT value on LOW side must be 0 0002 or less Repeat the blank...

Page 12: ...ding 0 02 L min Clean the needle valve or replace the pump Output voltage of detector Ref Must be 4 0 5V on the Maintenance screen of WA5Win Wipe any dirt and stains off the lamp lens etc Active carbo...

Page 13: ...in the sensitivity of the photoelectric tube or a fault in the circuit 02 LAMP BROKEN The light quantity of the lamp REF voltage has dropped below its lower limit Generated if the REF voltage is 0 5V...

Page 14: ...tion of the measurement Turn off the power and then restart the system If the error still persists contact us 20 FLOW ERROR The flow rate is too low Generated if the flow rate drops below 0 2 L min du...

Page 15: ...f the problem cannot be corrected contact us 15 TC WA NO SAMPLE The measured collector tube does not move down Generated if the measured collector tube does not move down Turn off the power open the f...

Page 16: ...oblem inside the system Open the cover and retighten the Teflon joint Contamination degradation of the line Contamination of the collector tube scrubbing solution or joints Contaminated degraded point...

Page 17: ...lter or a mercury collector tube at an intermediate point in the line and measure the amount When you take a sample of the standard gas mercury particles may adhere to the syringe needle and contamina...

Page 18: ...is a leak from the degradation of the septum a loose joint etc Caution After the completion of the leak check slowly slide your finger off the top of the collector tube If you burst it open the collec...

Page 19: ...bottle Open the front cover Detach the collector tube and remove the screws fixing the connecting port of the collector tube Remove the transparent plate of the electronic cooling unit Remove the funn...

Page 20: ...etaching and attaching the collector tube H2 Remove the cover of the system Remove the reducing Teflon joints FLW 30 6RU4 S and pull out the collector tube from H2 When attaching the joints first tigh...

Page 21: ...ws with a screwdriver Remove the fluorescence cell and conduct maintenance Wipe the inner surface with a cotton swab dipped in alcohol Wipe the outer surface with Kimwipes or other material Then check...

Page 22: ...llecting tubes and put the collection tubes and joints in a plastic or glass beaker Add neutral detergent into the beaker Then wash the parts in an ultrasonic cleaning machine or leave to stand for ab...

Page 23: ...ubstances such as sodium or calcium adhere to the quartz tubes at that time the tubes may become brittle because of devitrification When the electric furnace has cooled enough to take out the items we...

Page 24: ...t Collector tube adaptor 1 Detach the collector tube Then remove the reducing elbows of the gas scrubbing bottle and dehumidifying bottle 2 Remove the screws of the bracket which holds the collector t...

Page 25: ...parts Remove the 2 screws and then the cover 3 Remove the 4 screws fixing the glass tube reflector and tube holder Then remove the 2 screws fixing the thermocouple and the 2 nuts fixing the heater 4 D...

Page 26: ...you fix the thermocouple in place ensure that its tip is in contact with the heater Gas scrubbing bottle and dehumidifying bottle For how to detach and attach the gas scrubbing bottle and dehumidifyi...

Page 27: ...duct overhaul work cleaning or replacing the primary side line of the optical system in advance 1 After one hour has passed since the system is turned on open the Maintenance screen Then select Parame...

Page 28: ...o check the slope of the calibration curve PEAK analysis in LOW mode If the slope of the calibration curve is outside the allowable range of 6E 00 8E 00 change or enter a D P value of between 20 and 1...

Page 29: ...he optical box and remove the lamp cover assembly 2 Disconnect the connectors at the power board for the optical system for the thermostatic cap and mercury lamp 3 Remove the 2 screws fixing the therm...

Page 30: ...static cap 5 When replacing the lamp align the front of the lamp with the hole of the thermostatic cap and attach the lamp 6 After the replacement adjust the sensitivity of the optical system Refer to...

Page 31: ...ve the 2 screws fixing the preamplifier board and replace the board 2 After the replacement adjust the sensitivity of the optical system Refer to 4 6 Adjusting the sensitivity of the optical system Se...

Page 32: ...ve V1 Switches between the sampling detection lines Re collecting furnace H2 Comes with a built in cooling fan Valve V2 Switches between the detection bypass lines Valve VF Prevents backflow Air pump...

Page 33: ...33 Flow sensor Disconnect the connector from the flow sensor Then remove the 2 screws and the sensor Air pump Remove the 3 hexagon socket head bolts M3 x 10 fixing the air pump from the pump plate...

Page 34: ...hich connect each control board Then remove the screws fixing the boards and remove the boards No Item Remarks Main circuit board Power board for main circuit board Power board for optical system Powe...

Page 35: ...and the main circuit board and disconnect the connectors at the power board for the optical system for the thermostatic cap and mercury lamp 2 Remove the Teflon joint of the cell 3 Remove the 10 scre...

Page 36: ...ing to the switching power supply to be replaced 6 Place the main unit on its side Then insert a screwdriver through the slits of the base plate on the back and remove the screws and the switching pow...

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