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5

FORM NO. L-20004-L-0914

 INSTALLATION

Refer to Figures 1 & 2. 

SHEAVE MOUNT AND PILOT MOUNT

1.  Insert Key (Item #21) into shaft keyway.

2.   Slide clutch onto shaft, fully seating Key (Item #21)  

into Hub (Item #1).

3.  Align sheaves and belts.

4.   Tighten Set Screws (Item #17 and #28) to 12 ft. lbs.  

 torque.

COUPLING MOUNT

Consists of Pilot Mount Clutch and Coupling Half.  Use 
Dodge Taper-lock bushing #3030 in Coupling Half.

1.   Determine the parallel misalignment of the shafts to be 

coupled. Place a straightedge across the shafts and 
measure the maximum offset at various points around 
the periphery of the shafts.

2.   Make necessary corrections to keep within the  parallel 

misalignment limits of the clutch coupling.

NOTE

Fix the driving shaft and allow the driven shaft to float.  
Refer to Table 1 for max. misalignment values.

3.   Attach Coupling Adapter Plate Assembly (Item #22) 

to the clutch, using Cap Screws (Item #31) and Lock 
washer (Item #32).

4.   Slide clutch assembly onto the driving shaft until end 

of clutch is flush with the shaft end.

5.  Insert Key (Item #21) into driving shaft key way.

6.   Tighten Set Screws (Item #17 and #23) to 12 ft. lbs. 

torque.

7.    Place the coupling’s Flexible Disc (Item #23) over the 

coupling’s adapter plate pins.

8.   Insert Dodge Taper-lock bushing (customer supplied)  

into coupling half.

9.   Align the hole (not threads) and slide Taper-lock bushing 

assembly onto the driven shaft until bushing end is flush 
with the shaft end.

10.   Thread screws into the threaded holes in the coupling 

and tighten alternately and evenly.

Driven

Shaft

Taper

Lock

Bushing

Coupling

Half

Pilot Mount 

Unit

Driving

Shaft

  FIGURE  1

Driven

Shaft

Driving

Shaft

  FIGURE  2

11.   Align the pins in the Coupling Flange (Item #24) with 

the holes in the flexible disc.

12.  Push entire assembly together.

NOTE

Automatic spacing is accomplished by spacers molded 
into the flexible coupling.

13.  Secure the driven shaft.

R

A

L

U

G

N

A

-

N

G

I

L

A

S

I

M

T

N

E

M

L

E

L

L

A

R

A

P

-

N

G

I

L

A

S

I

M

T

N

E

M

G

N

I

V

I

R

D

T

F

A

H

S

N

O

I

T

R

E

S

N

I

N

E

V

I

R

D

T

F

A

H

S

N

O

I

T

R

E

S

N

I

0

5

1

.

5

1

0

.

5

2

.

0

1

0

.

3

TABLE  1

CAUTION

This unit has rotating parts.  Provide a guard 
that will not restrict the flow of cooling air 
around the unit when installed in an area 
where injury to an operation could occur.

Summary of Contents for AIR CHAMP XHW

Page 1: ...1 FORM NO L 20004 L 0914 Model XHW Clutch...

Page 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Page 3: ...0004 L 0914 Table of Contents General Specifications 4 General Safety Precautions 4 Installation 5 Lubrication 6 Air Connections 6 Operation 7 Troubleshooting 7 Parts Replacement 8 Replacement Parts 9...

Page 4: ...nt CAUTION Use appropriate guarding for moving components Failure to guard could result in serious bodily injury CAUTION Surface temperature may exceed safe handling limits during operation Do not tou...

Page 5: ...5 Insert Key Item 21 into driving shaft key way 6 Tighten Set Screws Item 17 and 23 to 12 ft lbs torque 7 Place the coupling s Flexible Disc Item 23 over the coupling s adapter plate pins 8 Insert Dod...

Page 6: ...cator Adjustment Knob clockwise until closed 7 Turn the Lubricator Adjustment Knob counterclockwise one third turn 8 Open the air line to the unit Air Supply Brake Inlet Gauge Regulator Filter Dryer B...

Page 7: ...R e h t n i r o e n i l p s b u H e h t n o n o i t a c i r b u l f o k c a L r e b m a h c r i a f o m l i f n i h t a h t i w e n i l p s b u H e h t e t a c i r b u L r o t a c i r b u l e n i l r...

Page 8: ...Chamber Item 5 and Piston Item 6 NOTE Care must be taken to prevent damage to O Rings Items 14 and 15 4 Using a bearing puller remove the bearing from the piston and air chamber NOTE When installing n...

Page 9: ...g Pin 1 19 Plug Neoprene Not Shown 1 21 Key Shaft 1 22 Adapter Plate Coupling 1 23 Flexible Disc Coupling 1 24 Coupling Flange Coupling 1 25 Drive Disc Pilot Mount 1 26 Flexible Air Hose 1 272 Bushing...

Page 10: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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