5
FORM NO. L-20070-C-0501
FIGURE 3
10
11
12
13
2
1
16
17
3
8
4.
Separate the Air Chamber (Item 3) from the Water
Jacket Assembly (Item 2) (See Figure 3).
5.
Remove the old O-ring Seals (Items 12 and 13) and
clean the o-ring seal contact surfaces of the Air
Chamber (Item 3) and the Water Jacket Assembly
(Item 2) with fresh solvent (See Figure 3).
6.
Coat the new O-ring Seals (Item 12 and 13) with a
thin film of o-ring lubricant; then, install the new O-
ring Seals on the Water Jacket Assembly.
7.
Remove the Retaining Ring (Item 11) and press the
old Ball Bearing (Item 8) out of the Air Chamber (Item
3) (See Figure 3).
8.
Clean the bearing bore of the Air Chamber with
solvent, removing all traces of old Loctite
®
residue.
9.
Apply an adequate amount of Loctite
®
680 to evenly
coat the outer race of the new Ball Bearing (Item 8)
and press the new Ball Bearing into the Air Chamber
(Item 3) (See Figure 3).
10. Install the Retaining Ring (Item 11) (See Figure 3).
11. Slide the Air Chamber (Item 3) and Ball Bearing (Item
8) onto the Water Jacket Assembly (Item 2) (See
Figure 3).
12. Secure the Air Chamber to the Water Jacket
Assembly with three new Return Springs (Item 17)
and Shoulder Screws (Item 16) (See Figure 3).
13. Tighten the Shoulder Screws (Item 16) to 10.42 Ft.
Lbs. [14.12 N•m] torque.1414.12 N
14. Support the inner race of the Ball Bearing (Item 8)
and press the Friction Disc Hub (Item 1) into the Ball
Bearing and Air Chamber (See Figure 3).
15. Install the Retaining Ring (Item 10) (See Figure 3).
