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FORM NO. L-20070-C-0501

INSTALLATION

1.

Place the Key (Item 5) in the shaft keyway and slide
the brake onto the shaft over the key.

NOTE: Position the brake so the port marked

WATER INLET is located at the bottom.
Water must enter at the bottom to make sure
the brake will be full of water at all times.

2.

Secure the brake to a solid support using the four
17/32" [1.3 cm] diameter mounting holes provided in
the Air Chamber (Item 3) flange.

NOTE: If the brake is not flange mounted, use a 7/

8'' [2.2 cm] diameter torque pin in the slot
provided in the Air Chamber flange to
absorb the braking torque.  Torque pin
bracket assemblies (product no. 825500)
are available from Nexen or your local
Nexen distributor.

3.

Tighten the three Set Screws (Items 15 and 20)
located in the Friction Disc Hub to secure the brake
to the shaft.

AIR AND WATER CONNECTION

The brake’s air inlet is located in the Air Chamber (Item 3)
and is tapped 1/4 NPT.  For quick response, connect a
short air line between the brake and the air controls.  Air
controls that have at least 1/8" [0.3 cm] ports are recom-
mended and a quick exhaust valve should be used where
long air lines are required.  Pneumatically actuated devices
require clean, pressure regulated air for maximum perfor-
mance and long life.  It is recommended a filter, regulator,
and lubricator be used on the air line ahead of the air
controls.

The brake’s water inlet and outlet ports are located in the
Water Jacket Assembly (Item 2) and are tapped 1/8 NPT.
To ensure the brake will be full of water at all times, the
water should enter the brake at the bottom and discharge
at the top.  Water entering the brake should be free of
contaminants.  Use the two Hose Assemblies (Item 6)
supplied with the brake to connect the water lines and
controls to the inlet and outlet ports.  The use of rigid
pipe or tubing will prevent proper actuation of the brake.

Summary of Contents for AIR CHAMP W-1000

Page 1: ...i Water Cooled Brake Model W 1000 FORM NO L 20074 E 0501 AIR CHAMP PRODUCTS User Manual...

Page 2: ...Technical Support 800 843 7445 651 484 5900 www nexengroup com Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Copyright 2000 Nexen Group Inc Read this manual...

Page 3: ...iii TABLE OF CONTENTS Introduction 1 Installation 2 Air and Water Connection 2 Operation 3 Lubrication 3 Maintenance 3 Parts Replacement 4 Replacement Parts 6 Parts List 6 Warranties 7...

Page 4: ...WARNINGS are not exhaustive Nexen cannot possibly know or evaluate all conceivable methods in which service may be performed or the possible hazardous consequences of each method Accordingly anyone wh...

Page 5: ...ECTION The brake s air inlet is located in the Air Chamber Item 3 and is tapped 1 4 NPT For quick response connect a short air line between the brake and the air controls Air controls that have at lea...

Page 6: ...erature Water inlet temperature should be approximately 700 F 21 C and the water outlet temperature should not exceed 1500 F 66 C Water flow can be automatically controlled using a system with a water...

Page 7: ...m 14 and Lock Washers Item 18 FIGURE 2 14 18 4 14 18 4 1 Remove the Retaining Ring Item 10 See Figure 3 Special attention should be exercised when working with retaining rings Always wear safety goggl...

Page 8: ...the Air Chamber with solvent removing all traces of old Loctite residue 9 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearing Item 8 and press the new Ball B...

Page 9: ...er part description and quantity Purchase replacement parts through your local Nexen Distributor ITEM DESCRIPTION QTY 1 Friction Disc Hub 1 2 Water Jacket Assembly 1 3 Air Chamber 1 4 Friction Facing...

Page 10: ...OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all of the purposes hereof t...

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