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(ii)

In accordance with Nexen’s established policy of constant product improvement, the specifications contained in this
manual are subject to change without notice.  Technical data listed in this manual are based on the latest information
available at the time of printing and are also subject to change without notice.

Technical Support:

800-843-7445

(651) 484-5900

www.nexengroup.com

Nexen Group, Inc

.

560 Oak Grove Parkway

Vadnais Heights, Minnesota 55127

ISO 9001 Certified

Copyright 2000 Nexen Group, Inc.

Read this manual carefully before installation and operation.

Follow Nexen's instructions and integrate this unit into your system with care.

This unit should be installed, operated and maintained by qualified personnel ONLY.

Improper installation can damage your system or cause injury or death.

Comply with all applicable codes.

WARNING

Summary of Contents for AIR CHAMP W-1000

Page 1: ...i Water Cooled Brake Model W 1000 FORM NO L 20074 E 0501 AIR CHAMP PRODUCTS User Manual...

Page 2: ...Technical Support 800 843 7445 651 484 5900 www nexengroup com Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Copyright 2000 Nexen Group Inc Read this manual...

Page 3: ...iii TABLE OF CONTENTS Introduction 1 Installation 2 Air and Water Connection 2 Operation 3 Lubrication 3 Maintenance 3 Parts Replacement 4 Replacement Parts 6 Parts List 6 Warranties 7...

Page 4: ...WARNINGS are not exhaustive Nexen cannot possibly know or evaluate all conceivable methods in which service may be performed or the possible hazardous consequences of each method Accordingly anyone wh...

Page 5: ...ECTION The brake s air inlet is located in the Air Chamber Item 3 and is tapped 1 4 NPT For quick response connect a short air line between the brake and the air controls Air controls that have at lea...

Page 6: ...erature Water inlet temperature should be approximately 700 F 21 C and the water outlet temperature should not exceed 1500 F 66 C Water flow can be automatically controlled using a system with a water...

Page 7: ...m 14 and Lock Washers Item 18 FIGURE 2 14 18 4 14 18 4 1 Remove the Retaining Ring Item 10 See Figure 3 Special attention should be exercised when working with retaining rings Always wear safety goggl...

Page 8: ...the Air Chamber with solvent removing all traces of old Loctite residue 9 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearing Item 8 and press the new Ball B...

Page 9: ...er part description and quantity Purchase replacement parts through your local Nexen Distributor ITEM DESCRIPTION QTY 1 Friction Disc Hub 1 2 Water Jacket Assembly 1 3 Air Chamber 1 4 Friction Facing...

Page 10: ...OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all of the purposes hereof t...

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