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12

 FORM NO. L-20318-E-1112

TABLE  6

6

1

4

2

3

12/24

Solenoid 

Valve

FIGURE 13

Connector 

(Item 33)

27

26

Female Pilot

(Item 13)

Connector 

(Item 30)

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PARTS REPLACEMENT - FEMALE PILOT BEARING, MODEL FMCE 875, 1125 AND 1375

1.  Disconnect the Red and Black leads from the Connector 

(Item 30), located on the Solenoid Valve, from Terminals 

and 

of the Connector (Item 33) by pushing a screwdriver 

into the slot on the top of the Connector; then, pull the two 
leads from the Solenoid Valve out of the Connector (See 
Figure 13).

2.  Remove the four Socket Head Cap Screws (Item 24)  and 

remove the Female Pilot (Item 13) from the FMCE Housing 

(Item 1) (See Figure 13).

3.  Remove the Retaining Ring (Item 6) (See Figure 13).

4.  Press the Drive Disc (Item 4) out of the Bearing (Item 2) and 

the Female Pilot (Item 13) (See Figure 13).

5.  Remove the Retaining Ring (Item 3) (See Figure 13).

6.  Fully supporting the Female Pilot (Item 13), press the 

old Bearing (Item 2) out of the Female Pilot (Item 13) (See 

Figure 13).

NOTE

If an Input Unit is installed on the FMCE, it 

must be removed before servicing the FMCE.  

Remove the Plug (Item 27) and loosen the Set 

Screw (Item 26) to release the FMCE from the 

Input Unit (See Figure 13).

CAUTION

Use caution not to bump or damage the 

Sensors during assembly or disassembly. 

NOTE

Do not reuse the bearing.  Applying force to 

the inner bearing race to remove a bearing 

held by the outer race causes damage to 

the bearing.

7.  Clean the bearing bore of the Female Pilot (Item 13) with 

fresh safety solvent, making sure all old Loctite

®

 residue is 

removed (See Figure 13).

8.  Apply an adequate amount of Loctite

®

 680 to evenly 

coat the outer race of the new Bearing (Item 2) (See Figure 

13).

9.  Carefully align the outer race of the new Bearing (Item 2) 

with the bore of the Female Pilot (Item 13) (See Figure 13).

10.  Supporting the Female Pilot (Item 13) and pressing on the 

outer race of the new Bearing (Item 2), press the new Bear-

ing into the Female Pilot (See Figure 13).

11.  Reinstall the Retaining Ring (Item 3) (See Figure 13).

12.  Support the inner race of the new Bearing (Item 2) and press 

the Drive Disc (Item 4) into the new Bearing and Female 

Pilot (Item 13) (See Figure 13).

13.  Reinstall the Retaining Ring (Item 6) (See Figure 13).

NOTE

If you are replacing all the Bearings and 

O-ring Seals in the FMCE, proceed to PARTS 

REPLACEMENT–BEARINGS AND O-RING 

SEALS; otherwise, proceed with the next step.

14.  Apply a drop of Loctite

®

 242 to the threads of the Socket 

Head Cap Screws (Item 24) (See Figure 13).

15.  Slide the Female Pilot (Item 13), Bearing (Item 2), and Drive 

Disc (Item 4) into the FMCE and reinstall the four Socket 

Head Cap Screws (Item 24) (See Figure 13).

16.  Alternately and evenly tighten the four Socket Head Cap 

Screws (Item 24) to the recommended torque (See Figure 

13 and Table 6).

17.  Reconnect the Red and Black leads from the Connector 

(Item 30), located on the Solenoid Valve, to Terminals 

and 

of the Connector (Item 33) by pushing a screwdriver 

into the slot on the top of the Connector; then, push the 

two leads from the Solenoid Valve into the Connector (See 

ELECTRICAL CONNECTIONS).

WARNING

Special attention should be exercised when 

working with retaining rings.  Always wear 

safety goggles when working with spring or 

tension loaded fasteners or devices.

Summary of Contents for AIR CHAMP FMCE 1375

Page 1: ...FORM NO L 20318 E 1112 FMCE FLANGE MOUNTED CLUTCH WITH ELECTRONIC SLIP DETECTOR MODELS 625 875 AND 1375...

Page 2: ...out notice Technical Support 800 843 7445 651 484 5900 www nexengroup com Copyright 2012 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read t...

Page 3: ...Model FMCE 625 11 Parts Replacement Female Pilot Bearing Models FMCE 875 1125 and 1375 12 Parts Replacement Bearings and O ring Seals All Models 13 Parts Replacement Input Unit 15 Replacement Parts 1...

Page 4: ...ghten the Socket Head Cap Screws to the recommended torque See Figure 2 and Table 1 6 Align the Set Screw Item 26 in the Drive Disc Item 4 with the hole in the FMCE Housing See Figure 2 7 Tighten the...

Page 5: ...y See Figure 3 5 Slide the motor into the FMCE and secure it to the FMCE using customer supplied socket head cap screws and lock washers See Figure 3 6 Align the Set Screw Item 26 in the Drive Disc It...

Page 6: ...Knob clockwise three com plete turns 3 Open the air line 4 Close the air line to the unit when a drop of oil forms in the Lubricator Sight Gage 5 Connect the air line to the unit 6 Turn the Lubricato...

Page 7: ...y pushing a screwdriver into the slot on the top of the Connector and then inserting the Brown and Blue leads See Figures 6 and 7 3 Connect the Brown and Blue leads from the Output Sensor Item 31 to T...

Page 8: ...o r a s k a e l r i A s l a e S g n i r O e h t e c a l p e R s r o s n e S y t l u a f r o d e t s u j d a y l r e p o r p t o n s r o s n e S s r o s n e S e h t e c a l p e r r o t s u j d A e g a...

Page 9: ...the six old Flat Head Screws Item 7 and the old Friction Facing Item 8 See Figure 9 4 Install the new Friction Facing Item 8 and new Flat Head Screws Item 7 See Figure 9 5 Tighten the six new Flat He...

Page 10: ...spot on the Drive Disc Item 4 and lock the new Input Sensor in place See Figure 11 7 Install the new Output Sensor Item 31 into the Housing Item 1 until it is exactly flush with the probe of the inst...

Page 11: ...ing Applying force to the inner bearing race to remove a bearing held by the outer race causes damage to the bearing safety solvent making sure all old Loctite residue is removed See Figure 10 8 Apply...

Page 12: ...lean the bearing bore of the Female Pilot Item 13 with fresh safety solvent making sure all old Loctite residue is removed See Figure 13 8 Apply an adequate amount of Loctite 680 to evenly coat the ou...

Page 13: ...d Cap Screws Item 12 securing the Male Pilot Item 19 to the Air Chamber Item 11 See Figure 14 4 Remove the Male Pilot Item 19 and Stub Shaft Item 22 from the Air Chamber Item 11 See Figure 14 5 Remove...

Page 14: ...ate amount of Loctite 680 to evenly coat the outer race of the second new Bearing Item 18 34 Carefully align the outer race of the second new Bearing Item 18 with the bore of the Male Pilot Item 19 Se...

Page 15: ...m or balloon number for all Nexen products is used for part identification on all product parts lists product price lists unit assembly drawings bills of materials and instruction manuals When orderin...

Page 16: ...ELECTRONIC SLIP DETECTOR 1 Denotes Repair Kit item Repair Kit No 801487 2 Denotes Facing Kit item Facing Kit No 801488 ITEM DESCRIPTION QTY 19 Male Pilot 1 201 O ring Seal 1 211 O ring Seal 1 22 Stub...

Page 17: ...ELECTRONIC SLIP DETECTOR 1 Denotes Repair Kit item Repair Kit No 801474 2 Denotes Facing Kit item Facing Kit No 801477 ITEM DESCRIPTION QTY 19 Male Pilot 1 201 O ring Seal 1 211 O ring Seal 1 22 Stub...

Page 18: ...Shown 2 37 Lock Washer Not Shown 2 ITEM DESCRIPTION QTY 1 Housing 1 21 Bearing 2 3 Retaining Ring Int 2 4 Drive Disc 1 5 Retaining Ring Int 1 6 Retaining Ring Ext 2 72 Flat Head Screw 6 82 Friction F...

Page 19: ...CTRONIC SLIP DETECTOR ITEM DESCRIPTION QTY 19 Male Pilot 1 201 O ring Seal 1 211 O ring Seal 1 22 Stub Shaft 1 23 Retaining Ring Ext 1 24 Socket Head Cap Screw 4 25 Key Not Shown 1 26 Set Screw 1 27 P...

Page 20: ...E 1112 ITEM DESCRIPTION QTY 11 Stub Shaft 1 19 Key 2 20 Bearing Flange 1 30 Ball Bearing 2 35 Retaining Ring 2 45 Hex Head Jam Nut Not Shown 4 58 Retaining Ring 1 FIGURE 22 19 35 11 30 20 58 30 35 PAR...

Page 21: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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