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8

FORM NO. L-20094-E-0914

 OPERATION

TABLE 2

Recommended Tightening Torques

N

O

I

T

P

I

R

C

S

E

D

T

9

-

B

P

D

T

1

1

-

B

P

D

T

3

1

-

B

P

D

T

5

1

-

B

P

D

)

3

1

m

e

tI

(

S

W

E

R

C

S

R

E

D

L

U

O

H

S

.

s

b

l.

tf

9

.

s

b

l.

tf

9

.

s

b

l.

tf

9

.

s

b

l.

tf

9

)

0

2

m

e

tI

(

T

U

N

K

C

O

L

.

s

b

l.

tf

2

3

.

s

b

l.

tf

0

7

.

s

b

l.

tf

0

7

.

s

b

l.

tf

0

7

)

1

2

m

e

tI

(

W

E

R

C

S

P

A

C

.

s

b

l.

tf

8

4

.

s

b

l.

tf

8

4

.

s

b

l.

tf

9

1

1

.

s

b

l.

tf

9

1

1

)

2

4

m

e

tI

(

W

E

R

C

S

P

A

C

.

s

b

l.

tf

9

1

1

.

s

b

l.

tf

9

1

1

.

s

b

l.

tf

9

1

1

.

s

b

l.

tf

9

1

1

)

4

4

m

e

tI

(

T

U

N

K

C

O

L

.

s

b

l.

tf

0

7

.

s

b

l.

tf

0

7

.

s

b

l.

tf

9

2

1

.

s

b

l.

tf

9

2

1

)

5

4

m

e

tI

(

T

U

N

K

C

O

L

.

s

b

l.

tf

0

0

2

.

s

b

l.

tf

0

0

2

.

s

b

l.

tf

0

0

2

.

s

b

l.

tf

0

0

2

The DPB Brake engages when air pressure is introduced into 
the Cylinder/Drive Disc. Air pressure pushes the Cylinder/
Drive Disc against the Flange/Mount Disc, and forces the 
Cylinder/Drive Disc in the opposite direction.

This engages the Friction Facings with the friction surfaces 
of the Flange Mount Disc and Friction Disc.

Torque is transmitted through the Cylinder/Drive Disc 
and Piston/Drive Disc to the Splined Hub attached to the 
Torque Arm.

Heat generated at the friction surfaces is dissipated by 
windage created by fins on the Flange Mount Disc and 
Friction Disc.

When air is exhausted from the cylinder, return springs pull 
the piston to a disengaged position.

 MODEL 

RPMs

 DPB-9T 

2200

 DPB-11T 

1800

 DPB-13T 

1200

 DPB15T 

900

TABLE 3

Maximum Recommended Operating Speeds

CAUTION

The temperature limits for this 
product line are 4.5-104 Degree 
Celsius (40-220 Degree F). 

CAUTION

Prior to placing DPB Brake into service, 
verify that all screws are secured to the 
recommended torque (See Table 2). 

WARNING

The outer assembly of the DPB Brake 

rotates.  A guard that will not restrict 

the flow of cooling air around the brake 

must be installed if the DPB Brake is 

installed in an area where injury to an 

operator could occur.  

WARNING

Never exceed maximum operating 
speeds listed for your product. 

 

(See Table 3).  

CAUTION

Never exceed life of facing material.  Facing 

life depends on the volume of material and 

the total energy over the life of the unit.  

Expected life (in hrs) can be found by: 

Time=Volume/(Power*Wear Rate).

Summary of Contents for AIR CHAMP DPB-11T

Page 1: ...FORM NO L 20094 E 0914 1 Dual Friction Plate Brakes Models DPB 9T DPB 11T DPB 13T and DPB 15T AIR CHAMP PRODUCTS...

Page 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Page 3: ...094 E 0914 3 Table of Contents General Specifications 4 General Safety Precautions 4 Introduction 5 Installation 5 Lubrication 7 Air Connections 7 Operation 8 Parts Replacement 9 Replacement Parts 11...

Page 4: ...104 C 40 220 F Approximate Weight Up to 115 kg 254 lbs CAUTION Use appropriate guarding for moving components Failure to guard could result in serious bodily injury WARNING Ensure proper guarding of t...

Page 5: ...I T E U Q R O T T 9 B P D K S 5 7 3 2 s b l t f 5 1 T 1 1 B P D F S 5 7 8 2 s b l t f 0 3 T 3 1 B P D F 0 0 5 3 s b l t f 5 7 T 5 1 B P D J 0 0 0 4 s b l t f 2 1 1 SUPPORT BUSHING Refer to Figure 1 NO...

Page 6: ...m Item 37 onto Splined Hub Item 35 2 Tighten Cap Screws Item 42 to 119 ft lbs torque 3 Using Cap Screws Item 40 and Lock Nut Item 44 secure Extension Arm Item 37 to Torque Arm Item 38 4 Tighten Lock N...

Page 7: ...r Nexen supplied lubricators If you are not using a Nexen lubricator calibration must follow the manufacturer s suggested procedure 4 Close the air line to the unit when a drop of oil forms in the Lub...

Page 8: ...Disc Torque is transmitted through the Cylinder Drive Disc and Piston Drive Disc to the Splined Hub attached to the Torque Arm Heat generated at the friction surfaces is dissipated by windage created...

Page 9: ...lignment Mark Alignment Mark NOTE On some models of the DPB Brake the MachineScrews Item11 areassembledwith a green anaerobic thread locking compound If removal is difficult strike end of screwdriver...

Page 10: ...rogressively tighten each one until Flanged Hub Item 36 is loose on Q D bushing 4 Wedge a screwdriver into saw cut in Q D bushing to loosenQ D bushingfromshaftandremoveDPBBrake 5 Proceed with Steps 3...

Page 11: ...chase replacement parts through your local Nexen Distributor TORQUE ARM FIGURE 8 37 42 43 38 39 41 45 40 44 ITEM DESCRIPTION QTY 37 Arm Torque 1 38 Bar Extension 1 39 Bracket 1 40 Screw Cap 1 41 Screw...

Page 12: ...Screw Machine 16 12 Screw Cap 13 Screw Shoulder 14 Spring 15 Fitting Adapter 2 ITEM DESCRIPTION QTY 20 Nut Lock 21 Screw Cap 6 25 Bearing 2 26 Ring Retaining 1 27 Ring Retaining 1 35 Hub Splined 1 36...

Page 13: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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