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10

FORM NO. L-20094-E-0914

  FIGURE 6

8

9

O-RINGS (Items 8 & 9)

Refer to Figure 6. 

Replace O-rings (Items 8 &, 9) if there are noticeable air 
leaks or loss of torque.

1.   Proceed with Steps 1 through 8 for Friction Facing 

replacement.

2.   Remove O-rings (Items 8 & 9) and clean o-ring contact 

surfaces.

3.   Lubricate new O-rings (Items 8 & 9) and o-ring contact 

surfaces with O-ring lubricant.

4.   Install new O-rings.

5.   Reverse Step 1 to reassemble DPB Brake, noting chalk 

alignment marks, and tighten all screws to recommended 
torque (See Table 2).

BEARINGS (Item 25)

Refer to Figure 7. 

DPB Brake Bearings (Item 25) are prelubricated, sealed, 
and do not require further lubrication.

1.   Disconnect air supply lines from Adaptor Fittings (Item 

16).

2.   Remove Cap Screws (Item 42), Lockwashers (Item 43), 

and swing Torque Arm (Item 37) clear of DPB Brake.

3.   Loosen Q.D. Bushing.

 

a.       Remove Q.D. Bushing pull-up bolts and lockwashers.

 

b.       Insert pull-up bolts into tapped Q.D. bushing removal 

holes and progressively tighten each one until 
Flanged Hub (Item 36) is loose on Q.D. bushing.

4.   Wedge a screwdriver into saw cut in Q.D. bushing to 

loosen Q.D. bushing from shaft and remove DPB Brake.

5.   Proceed with Steps 3 through 8 for Friction Facing 

replacement.

6.   Remove Cap Screws (Item 21) (See Fig. 7).

7.   Separate Flange Mount Disc (Item 5) from Flanged 

Hub (Item 36) and Splined Hub (Item 35).

8.  Remove Retaining Ring (Item 27).

9.   Fully supporting Splined Hub (Item 35), press Flanged 

Hub (Item 36) out of Bearings (Item 25).

10.  Remove Retaining Ring (Item 26) (See Fig. 7).

11.   Fully supporting Splined Hub (Item 35), press Bearings 

(Item 25) out of Splined Hub.

12.   Clean bearing contact surfaces of Flanged Hub (Item 

36), and Splined  Hub (Item 35) with safety solvent.

13.   Press new Bearings (Item 25) into Splined Hub (Item 

35).

 

NOTE:   When installing new bearings, carefully align 

bearing O.D. with bore of splined hub.  Apply 
Loctite 601 or equivalent to outer race of new 
bearings.

(continued...)

CAUTION

Working with spring loaded or tension 
loaded fasteners and devices can cause 
injury.  Wear safety glasses and take the 
appropriate safety precautions.  

  PARTS REPLACEMENT  (continued)

Summary of Contents for AIR CHAMP DPB-11T

Page 1: ...FORM NO L 20094 E 0914 1 Dual Friction Plate Brakes Models DPB 9T DPB 11T DPB 13T and DPB 15T AIR CHAMP PRODUCTS...

Page 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Page 3: ...094 E 0914 3 Table of Contents General Specifications 4 General Safety Precautions 4 Introduction 5 Installation 5 Lubrication 7 Air Connections 7 Operation 8 Parts Replacement 9 Replacement Parts 11...

Page 4: ...104 C 40 220 F Approximate Weight Up to 115 kg 254 lbs CAUTION Use appropriate guarding for moving components Failure to guard could result in serious bodily injury WARNING Ensure proper guarding of t...

Page 5: ...I T E U Q R O T T 9 B P D K S 5 7 3 2 s b l t f 5 1 T 1 1 B P D F S 5 7 8 2 s b l t f 0 3 T 3 1 B P D F 0 0 5 3 s b l t f 5 7 T 5 1 B P D J 0 0 0 4 s b l t f 2 1 1 SUPPORT BUSHING Refer to Figure 1 NO...

Page 6: ...m Item 37 onto Splined Hub Item 35 2 Tighten Cap Screws Item 42 to 119 ft lbs torque 3 Using Cap Screws Item 40 and Lock Nut Item 44 secure Extension Arm Item 37 to Torque Arm Item 38 4 Tighten Lock N...

Page 7: ...r Nexen supplied lubricators If you are not using a Nexen lubricator calibration must follow the manufacturer s suggested procedure 4 Close the air line to the unit when a drop of oil forms in the Lub...

Page 8: ...Disc Torque is transmitted through the Cylinder Drive Disc and Piston Drive Disc to the Splined Hub attached to the Torque Arm Heat generated at the friction surfaces is dissipated by windage created...

Page 9: ...lignment Mark Alignment Mark NOTE On some models of the DPB Brake the MachineScrews Item11 areassembledwith a green anaerobic thread locking compound If removal is difficult strike end of screwdriver...

Page 10: ...rogressively tighten each one until Flanged Hub Item 36 is loose on Q D bushing 4 Wedge a screwdriver into saw cut in Q D bushing to loosenQ D bushingfromshaftandremoveDPBBrake 5 Proceed with Steps 3...

Page 11: ...chase replacement parts through your local Nexen Distributor TORQUE ARM FIGURE 8 37 42 43 38 39 41 45 40 44 ITEM DESCRIPTION QTY 37 Arm Torque 1 38 Bar Extension 1 39 Bracket 1 40 Screw Cap 1 41 Screw...

Page 12: ...Screw Machine 16 12 Screw Cap 13 Screw Shoulder 14 Spring 15 Fitting Adapter 2 ITEM DESCRIPTION QTY 20 Nut Lock 21 Screw Cap 6 25 Bearing 2 26 Ring Retaining 1 27 Ring Retaining 1 35 Hub Splined 1 36...

Page 13: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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