Nexans EUROMOLD K800PB/G Installation Instructions Manual Download Page 14

Page: 14 / 14

NOTE :

A connector/bushing mated combination should not be allowed to carry the full weight of the cable.

Therefore clamp the cable as close as possible to the connector.

IMPORTANT NOTES :

- Never disconnect connectors from energised equipment nor energise disconnected connectors without

previously installing on their appropriate corresponding mating part.

- Do not allow hydrocarbon oils or solvents to contaminate the E.P.D.M. rubber.

In the event of contamination, wipe the surface clean with a dry cloth.

system

earth

system

earth

cable

clamp

Bend back the screen wires along the outer

sheath to form a pig tail.

Connect the earthing lead and screen wires to

the system earth.

earthing

lead

CONNECTOR EARTHING AND CABLE CLAMPING

screen

wires

Nexans Network Solutions NV - div. EUROMOLD

Zuid III - Industrielaan 12

B-9320 EREMBODEGEM-AALST – BELGIUM

Tel: +32 (0)53/85 02 11 – Telefax: +32 (0)53/83 10 13

[email protected]

In case more than one coupling connector is to be installed, repeat all required steps.

only with

flange

nut

IS97180-ENG - K800PB/G

-CW45-

CA0 - Revision 2

Page 14 of 14

For

information

only

Summary of Contents for EUROMOLD K800PB/G

Page 1: ... or a 800PB 804PB or 809PB coupling connector tightened with a clamping screw type 1 OR clamping screw clamping screw OR tightened with a stud and flange nut type 2 OR CAUTION Read instructions thoroughly and completely prior to beginning installation Installation instructions for separable coupling connector K800PB G Up to 24 kV Only to be used on copper wire screened cable with extruded semi con...

Page 2: ... rod and stud Nylon vent rod 3 x Cable reducer CA0 W Check if the diameter over cable core insulation is in accordance with the cable reducer range as indicated in table below Cable reducer size see label on cable reducer CA0 11 CA0 15 CA0 18 CA0 21 CA0 27 12 0 16 0 19 0 22 0 28 5 19 0 26 5 32 6 34 6 37 5 Dia over core insulation mm min max 3 x Conductor contact TBC X or TMBC X or IS97180 ENG K800...

Page 3: ...ape marker edge of the outer sheath copper wires 4 For indoor applications bend the screen wires back over the outer sheath and proceed to step no 5 For outdoor applications Wrap one layer of water sealing mastic type MWS around the outer sheath flush with the end 25 mm minimum width Completely encircle the cable Bend the screen wires back over the mastic and along the outer sheath pressing them i...

Page 4: ... of the core insulation max 2 mm 3 Thoroughly clean core insulation Always wipe towards the screen wires 4 As a protection wrap a few turns of adhesive tape around the conductor end bevel REMOVAL OF THE CORE INSULATION core insulation conductor contact conductor 1 A Remove the core insulation from the conductor for a distance C mm C depth of contact bore 10 mm 1 B Remove the core insulation from t...

Page 5: ...ean installation rod and core insulation Always wipe towards the screen wires 3 Lubricate the indicated area installation rod core insulation semi conductive screen water sealing mastic and inner surface of the reducer 4 Slide the reducer on to the installation rod 5 Slide the reducer down the cable until flush with the tape marker Take care to slide the reducer without hesitation and in one smoot...

Page 6: ...contact Please refer to the crimp chart for crimp sequence 6 After crimping distance Z must be between 145 and 165 mm If necessary adjust the position of the cable reducer until distance Z is within the tolerance range 7 Remove any burrs left after crimping and wipe off excess inhibitor Compression type contacts Type TBC X A Z conductor contact deep indent crimping DIN crimping contact palm Please...

Page 7: ...at 5 25 mm below the connector housing holding tool contact palm equipment bushing 1 For aluminium conductors before installing the conductor contact wire brush the conductor 2 Insert if necessary the centre ring into the contact barrel according to the table in the contact installation instruction 3 Position the contact so that the contact hole aligns with the bushing hole 4 Tighten the contact P...

Page 8: ...h with a 22 mm socket and an extension Put the clamping screw aside in a clean and safe place for later re use Type 2 remove the flange nut Use a wrench with a 22 mm socket and an extension Put the flange nut aside in a clean and safe place for later re use Check that M16 stud is still mounted correctly Re tighten to 30 Nm if required Proceed with step 10 on page 10 4 Disconnect the earthing lead ...

Page 9: ...onnector and bushing interface 9 Push the tee connector on to the bushing 6 Install M16 threaded stud into the bushing interface 7 Using a 13 mm wrench or a hex key of 8 mm tighten the stud exerting 30 Nm 3 kgm or 22 1 foot pounds connector housing lubricate M16 stud or 30 Nm Page 9 of 14 IS97180 ENG K800PB G CW45 CA0 Revision 2 F o r i n f o r m a t i o n o n l y ...

Page 10: ...y of 8 mm and tighten exerting 50 Nm 5 kgm or 36 9 foot pounds of torque In order to achieve the correct applied torque ensure that there is no lubricant on the threaded parts For type 1 systems using a clamping screw proceed with step no 12 on page 11 For type 2 systems using a flange nut proceed with step no 16 on page 12 IS97180 ENG K800PB G CW45 CA0 Revision 2 Page 10 of 14 F o r i n f o r m a...

Page 11: ...SILICONE LUBRICANT SUPPLIED 50 Nm contact rod equipment bushing lubricate equipment bushing clamping screw t Insert the clamping screw into the threaded hole of the contact rod by hand y Use torque wrench with extension and a 22 mm socket and tighten exerting 50 Nm 5 kgm or 36 9 foot pounds of torque In order to achieve the correct applied torque ensure that there is no lubricant on the threaded p...

Page 12: ...ke care not to damage the contact rod during installation of the coupling connector q Install the flange nut on to the threaded stud s Use torque wrench with extension and a 22 mm socket and tighten exerting 50 Nm 5 kgm or 36 9 foot pounds of torque In order to achieve the correct applied torque ensure that there is no lubricant on the threaded parts 22 mm socket 1 2 12 7 mm torque wrench L 130 mm...

Page 13: ...g the insulating plug see fig to exhaust the air during assembly of the cap Push the cap firmly over the connector and onto the insulating plug Press the cap on all sides to make sure it is well positioned over the connector Position the cap with the pulling tab pointing downwards Remove the nylon vent rod Installation on insulating plug BIPA with voltage detection point Clean the inside of the ca...

Page 14: ...on wipe the surface clean with a dry cloth system earth system earth cable clamp 1 Bend back the screen wires along the outer sheath to form a pig tail 2 Connect the earthing lead and screen wires to the system earth earthing lead CONNECTOR EARTHING AND CABLE CLAMPING screen wires Nexans Network Solutions NV div EUROMOLD Zuid III Industrielaan 12 B 9320 EREMBODEGEM AALST BELGIUM Tel 32 0 53 85 02 ...

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