NewMar PM-12-40 Installation & Operation Manual Download Page 5

P.O. Box 1306, Newport Beach, California 92663  •  Phone: 714-751-0488  •  Fax: 714-957-1621  •  E-Mail: [email protected]

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5

Distribution Panel AC Fuse/Circuit Breaker Values

560 watt and PM-12-45: 15 amp

1,000 watt: 20 amp

CAUTION

 (560 watt unit/230 V a.c applications only): If AC input 

is derived from a source consisting of two HOT leads (phase-to-

phase 230V AC input voltage), an external fuse or circuit breaker 

(double pole) must be used to protect the unfused (formerly 

NEUTRAL, now HOT) lead.

D) DC Output Wiring

IMPORTANT:

 Ensure that AC input to the PM is switched off 

before working with DC wiring. The output terminals are “hot” 

whenever the unit is switched on.

1) Output terminals for hard-wiring of DC output are located 

on the rear panel of the PM. Terminate wires with 1/4” ring lug 

connectors for a secure installation.

2) Use the chart below to determine minimum gauge for wires 

depend ing on the particular model and the length of the run from 

the PM to the load or distribution bus (or refer to N.E.C or local 

codes for any questions regarding proper DC wire gauges):

DC Wire Size Table:

 Model Minimum Wire Size per N.E.C. AWG (mm)

 PM-48-10 #16 (2 mm)

 PM-24-20, PM-48-18 #14 (2.5 mm)

 PM-12-40, PM-12-45, PM-24-35 #8  (10 mm)

 PM-12-70 #6  (16 mm)

To minimize line loss at lengths greater than 5 feet, it is 

recommended to increase wire size one gauge for each 

additional 5 feet of cable run.

3) Two separate (+) output terminals are provided. Connection 

of d.c. wiring is typically made to the (-) output and the 

“V OUT”

 

(+) output ter minal, though 

“V2”

 (+) may be used instead if the 

application requires it (see “V2” below).

“V OUT” (+) Terminal:

 This output is routed through an internal 

“or ing”/isolation diode. This terminal should be used for most 

installations. Use of this terminal is mandatory when the PM is 

wired for parallel n+1 redundant operation, or when it is used 

as a battery charger. Regula tion at this terminal is 2 % line/

load. Note: When the PM is used in a parallel n+1 redundant 

configuration, output current is derated by 10 % due to current 

sharing tolerances (see SPECIFICATIONS section).

“V2” (+) Terminal:

 This is a direct output without the internal 

oring/isolation diode in line. 1 % regulation is available at this 

terminal and it should only be used in installations where only a 

single PM is used, 1 % regulation is required and the PM will not 

be wired to a battery. Output voltage measured at this terminal is 
approximately 0.7V d.c. higher than at the “V OUT” terminal.

Typical single PM wiring schemes are illustrated

 in Figures 5-8.

Note: 1kW and PM-12-45 models illustrated here; refer to 

Figure 2 for output terminal positions of 560 watt models

+

(+) Positive to Load
      or Distribution Panel

(-) Negative to Load
     or Ground Bus Bar

-

*

*Typical; Fuse per
N.E.C. or local codes

FIGURE 5: Single Power Module, negative ground, with battery:

BATTERY

+

-

*

(+) Positive to 
Load or Ground 
Bus Bar

(-) Negative to Load
     or Distribution Panel

*

Typical; Fuse per

N.E.C. or local 
codes

FIGURE 6: Single Power Module, positive ground, with battery:

BATTERY

FIGURE 8: Single Power Module, positive ground, 
no battery, 1% regulation req'd:

(+) Positive to Load
      or Ground Bus Bar

(-) Negative to Load
     or Distribution Panel

FIGURE 7: Single Power Module, negative ground, 
no battery, 1% regulation req'd:

(+) Positive to Load
      or Distribution Panel

(-) Negative to Load
Load or Ground Bus Bar

Summary of Contents for PM-12-40

Page 1: ...ther Factors 3 III INSTALLATION 3 A Materials Provided 4 B Mounting 4 C AC Input Wiring and Voltage Selection 4 D DC Output Wiring 5 E Parallel Wiring 6 F Chassis Grounding 6 IV OPERATION 7 A AC Input...

Page 2: ...FIGURE 3 Power Module Rear Panel 1 000 watt models PM 12 45 only FIGURE 1 Power Module Front Panel all models Cooling Fans Page 7 Output Voltage Adjustment Pot Pages 7 8 Output Voltage Test Points Pa...

Page 3: ...of miles from the strike point Equipment generated transient sources include utility fault conditions and load switching as well as on site equipment such as pumps and air conditioning loads motors ph...

Page 4: ...d Blue AC Neutral Green AC Ground safety earth may be Green with Yellow Stripe Input Voltage Selection As shipped from the factory the PM is set up for 230V AC input For 115V AC applications set the r...

Page 5: ...instead if the application requires it see V2 below V OUT Terminal This output is routed through an internal or ing isolation diode This terminal should be used for most installations Use of this ter...

Page 6: ...output voltage 4 Shut off the PM turn on the next unit in the system and repeat steps 2 through 4 until all PM s in the system have the identical V OUT output voltage Method 2 1 With all Power Modules...

Page 7: ...g circuit of the PM should prevent these fuses from blowing under normal operating conditions If the d c fuse s blow this may indicate a reverse polarity hook up or an internal short Always disconnect...

Page 8: ...0V DC V Options Available from the Factory A Charger Function Board Installed on Model PM 12 45 The PM can be factory modified with the installation of a charger function board If the PM has already b...

Page 9: ...out of modules for repair or replacement The kit consists of two wiring harness one for positive and negative DC output wiring another for alarm contact wiring Wires are pre cut to proper length all n...

Page 10: ...n If breaker continues to trip contact factory 2 Return to place of purchase for repair re placement or contact NEWMAR for return authorization Replace output fuse If fuse blows again return to place...

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