NewMar EV-40 Operation Manual Download Page 8

P.O. Box 1306

Newport Beach

California 92663

   

  

Phone: 714-751-0488  

     Fax: 714-957-1621

     E-Mail: [email protected]

www.newmarEVpower.com

B) Time-Out Circuit

Batteries  have  a  tendency  to  lose  their  electrolyte  and 

may be damaged if they are maintained for long periods 

of time in the elevated voltage of the absorption phase. 

Therefore,  the  Phase  Three  Charger  employs  a  special 

time-out circuit. This circuit is initialized each time AC is 

first applied to the charger (or when the re-initialize button 

on the optional remote panel is activated) and runs for a 

pre-set interval before forcing the charger to go into the 

float (lower voltage) mode. The functioning of the charger 

during this interval is as follows:

If  the  current  demand  of  the  batteries/load  falls  below 

5  AMPs  to  the  circuit  timing-out,  the  charger  will 

automatically switch to the float mode. If demand rises to 

about 8-10 AMPs, the charger will return to the elevated 

output of the absorption phase. This switching back and 

forth between modes may occur until the circuit times-out 

(8-10 hours after AC is first applied), after which the charger 

will remain at float voltage, until the circuit is re-initialized, 

either by turning the charger off and then on again. 

Note: The Charger is able to deliver its full rated output 

current while in float mode

.

C) Gel-Cell/AGM/Lead Acid Battery Type Selector Switch

According  to  most  battery  manufacturers,  the  ideal 

charging regimen for gel-cell, AGM, and wet or flooded 

lead acid batteries differs somewhat.

The  gelled  electrolyte  in  a  sealed  battery  may  be  lost 

or  damaged  by  high  voltage  and,  once  lost,  cannot 

be  replaced  as  it  can  with  a  wet  lead  acid  battery. 

Manufacturers of gel-cells usually recommend an ideal 

charge voltage which is slightly lower than a lead acid 

battery. 

However, when the charger is in the float voltage mode 

over lengthier periods of time, gelled electrolyte in a sealed 

battery is not susceptible to evaporation, as is the non-

immobilized electrolyte of a wet lead acid battery, Thus 

evaporation can be accelerated by the applied voltage. 

Consequently, the ideal float voltage is slightly higher for 

a gel-cell than a lead acid battery.

The ideal charge/float regimen has been programmed 

into the Charger for either sealed gel-cell or flooded lead 

acid batteries. Simply make the proper selection for your 

battery type via the slide switch on the left side of the front 

panel. The switch positions are indicated on the front panel 

(left Gel-Cell batteries, and right  for Lead-Acid/AGM type 

batteries). Use a ball point pen or small screwdriver to slide 

it into the correct position. 

The charger is shipped from 

the factory set for Lead-Acid/AGM batteries

. Reference

 

Figure 5

.

Note:

 A wide variety of batteries are available which do 

not conform to conventional descriptions as “gel-cell” or 

“lead-acid”. You are advised to consult the manufacturer 

of your particular battery as to proper charging regimen, 

and use the battery type selection switch setting which 

most closely conforms to the recommended voltages.

See the 

SPECIFICATIONS Section,

 page 10, for the preset 

charge and float voltages.

Figure  5:  Battery  Type  Selector  Switch/Remote  Panel 

Connector

D) Remote Monitor Panel Option

A  Remote  Monitor  Panel  is  available  from  NEWMAR    

(EVM-12-1) which will enable you to monitor the battery 

status at-a-glance from a remote location. 

Model EVM-12-1 is a single battery bank charge status 

indicator panel that is wired to the ‘remote panel’ terminal 

block on lower left of the wiring panel. See 

Figure 5

. A 3 

wire connection is required for the meter, 22 AWG wire or 

larger. The terminal block on the charger accepts a plug-in 

connector that is provided in the parts bag with the unit. 

The numbers ‘4-3-1’ printed on the top panel of the charger 

coincide with the  terminals on the remote monitor terminal 

block on the charger front panel. See instructions provided 

with the EVM panel for further installation details.

Remote  digital  meter  option  is  also  available  -  specify 

NEWMAR model DCV. C to terminal 1 and - to 

terminal 3.

Remote Monitor TB Pin-outs

#1 - BATT (+)

#3 - BATT (-)

#4 - Charger-On

E) Cooling Fan

To maximize the life of the internal components and to allow 

continuous operation at full rating, the Charger employs an 

integral cooling fan. The fan draws air through the front of 

the unit and expels it out the rear to improve cooling. The 

fan operates whenever load and/or ambient temperature

Lead-Acid/AGM     

Gel-Cell 

8

A - B

Remote Monitor Panel 

Terminal Block

BATT

AUX

+

+

-

-

4 - 3 - 1     

>

<

Summary of Contents for EV-40

Page 1: ...B Location 4 C Mounting 5 D DC Output Wiring Battery Auxiliary Loads 5 E AC Input Wiring 7 IV OPERATION 7 A Three Stage Charge Regimen 7 B Time Out Circuit 8 C Gel Cell AGM Lead Acid Selector Switch 8...

Page 2: ...d AGM Pg 8 Battery Output Connector Block 40 Amps Maximum Pg 5 Auxiliary Output Connector Block 15 Amps Maximum Air Pump Hand Lights Radios Pg 5 Slide in and Lock Mounting Plate optional Pg 5 DC Outpu...

Page 3: ...f batteries may burst causing personal injury and damage 4 Do not expose charger to rain or spray 5 Use of an attachment not recommended or sold by NEWMAR may result in a risk of fire electric shock o...

Page 4: ...areful to keep corrosion from coming in contact with eyes 3 Add distilled water in each cell until battery acid reaches level specified by battery manufacturer This helps purge excessive gas from cell...

Page 5: ...n be oriented to the rear of the assembly or facing out at installers discretion Reference Figure 2 Figure 2 Optional Slide In Bracket Slide in and Lock Mounting System Description The Slide in and Lo...

Page 6: ...er must be removed To do this requires removal of two screws from the front of the unit and five screws on each side The DC fuse is mounted on the main circuit board Be sure to replace with the same t...

Page 7: ...protected by an internal input fuse This indicates the chargerhasaninternalshort returnthechargerforservice IV OPERATION A Three Stage Charge Regimen The Battery Charger features the three stage charg...

Page 8: ...for a gel cell than a lead acid battery The ideal charge float regimen has been programmed into the Charger for either sealed gel cell or flooded lead acid batteries Simply make the proper selection f...

Page 9: ...input fuse does need replacing be sure to replace it with the same type and value for continue protection B Constant Versus Occasional Use In general it is recommended that the charger be left connect...

Page 10: ...in line if for instance the battery must be removed for any purpose and AC is still available All but the most sensitive DC powered electronic devices will function as normally as if powered by a batt...

Page 11: ...e 2 Charger output is not properly connected to batteries 3 Blown output fuse 4 Defective charger 1 Usingavoltmeter confirm ACinput voltage check input connections 2 Refer to DC wiring installation di...

Page 12: ...may damage charger 3 Check wiring for open connection F EVM 12 1 bar graph works but Charger On LED does not Remote meter connector terminals 3 4 shorted together or open wire Remove short and re con...

Page 13: ...gravity Some chemicals may also create an insulating coating on the battery plates which will retard current flow The rate that water is lost by the battery is dependent on several factors battery co...

Page 14: ...P O Box 1306 Newport Beach California 92663 Phone 714 751 0488 Fax 714 957 1621 E Mail techservice newmarpower com www newmarEVpower com Unit Dimensional Drawing 14...

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