NewMar EV-40 Operation Manual Download Page 11

P.O. Box 1306

Newport Beach

California 92663

   

  

Phone: 714-751-0488  

     Fax: 714-957-1621

     E-Mail: [email protected]

www.newmarEVpower.com

VII) Troubleshooting

Condition

Possible Cause

Solution

A)

 Batteries are not coming up to full 

charge.

1)

 Extremely discharged batteries

requiring long recharge time.

2)

  Charger  limiting  its  output  due 

to  overload  or  over  temperature 

conditions.

3)

 Fan not operating properly causing 

charger  to  protect  against  over-

heating.

1) 

Turn  off  all  D.C.  loads  and  allow 

charger  24-48  hours  to  recharge 

batteries.  See  section  IV-B  for 

explanation of time-out circuit.

2)

 Reduce D.C. load and/or determine 

cause of over temperature state 

(See section III-B, “Location”).

3)

 Return for analysis/repair by 

servicing dealer where charger  

was purchased or contact NEWMAR 

for a Return Materials Authorization 

number.

B)

 

Charger does not charge. No DC 

“OK” light

1)

 Charger is not receiving AC input 

voltage or is not receiving correct AC 

input voltage. 

2)

  Charger  output  is  not  properly 

connected to batteries.

3)

 Blown output fuse.

4)

 Defective charger.

1)

 Using a voltmeter, confirm,  AC input 

voltage, check input connections. 

2)

  Refer  to  DC  wiring  installation 

diagram  for  proper  connections  to 

batteries.

3)

  Replace  with  another  of  correct 

value  (see  section  III-D,  “DC  Output 

Wiring”).

4)

  Return  for  analysis/repair  by 

servicing dealer where charger was 

purchased  or  contact  NEWMAR  for 

a  Return  Materials  Authorization 

number.

C) 

Charger repeatedly blows 

input fuse with no batteries 

connected. AC “OK” light still on

Internal Short.

Return for analysis/repair by servicing 

dealer where charger was purchased 

or  contact  NEWMAR  for  a  Return 

Materials Authorization number.

D)

 Reverse polarity connection  

At battery, green DC “OK” light

extinguishes.

DC Output fuse and possibly 

other components blown.

Disconnect AC power. Check for 

proper battery polarity at charger 

and at battery. After correcting mis-

wires, replace the two blown fuses 

with ATC-30 or ATO-30 automotive 

blade style fuses. If fuses blow again 

or DC “Ok”  light extinguished or 

flashing, return to servicing 

dealer or contact NEWMAR for 

Return Materials Authorization.

11

Summary of Contents for EV-40

Page 1: ...B Location 4 C Mounting 5 D DC Output Wiring Battery Auxiliary Loads 5 E AC Input Wiring 7 IV OPERATION 7 A Three Stage Charge Regimen 7 B Time Out Circuit 8 C Gel Cell AGM Lead Acid Selector Switch 8...

Page 2: ...d AGM Pg 8 Battery Output Connector Block 40 Amps Maximum Pg 5 Auxiliary Output Connector Block 15 Amps Maximum Air Pump Hand Lights Radios Pg 5 Slide in and Lock Mounting Plate optional Pg 5 DC Outpu...

Page 3: ...f batteries may burst causing personal injury and damage 4 Do not expose charger to rain or spray 5 Use of an attachment not recommended or sold by NEWMAR may result in a risk of fire electric shock o...

Page 4: ...areful to keep corrosion from coming in contact with eyes 3 Add distilled water in each cell until battery acid reaches level specified by battery manufacturer This helps purge excessive gas from cell...

Page 5: ...n be oriented to the rear of the assembly or facing out at installers discretion Reference Figure 2 Figure 2 Optional Slide In Bracket Slide in and Lock Mounting System Description The Slide in and Lo...

Page 6: ...er must be removed To do this requires removal of two screws from the front of the unit and five screws on each side The DC fuse is mounted on the main circuit board Be sure to replace with the same t...

Page 7: ...protected by an internal input fuse This indicates the chargerhasaninternalshort returnthechargerforservice IV OPERATION A Three Stage Charge Regimen The Battery Charger features the three stage charg...

Page 8: ...for a gel cell than a lead acid battery The ideal charge float regimen has been programmed into the Charger for either sealed gel cell or flooded lead acid batteries Simply make the proper selection f...

Page 9: ...input fuse does need replacing be sure to replace it with the same type and value for continue protection B Constant Versus Occasional Use In general it is recommended that the charger be left connect...

Page 10: ...in line if for instance the battery must be removed for any purpose and AC is still available All but the most sensitive DC powered electronic devices will function as normally as if powered by a batt...

Page 11: ...e 2 Charger output is not properly connected to batteries 3 Blown output fuse 4 Defective charger 1 Usingavoltmeter confirm ACinput voltage check input connections 2 Refer to DC wiring installation di...

Page 12: ...may damage charger 3 Check wiring for open connection F EVM 12 1 bar graph works but Charger On LED does not Remote meter connector terminals 3 4 shorted together or open wire Remove short and re con...

Page 13: ...gravity Some chemicals may also create an insulating coating on the battery plates which will retard current flow The rate that water is lost by the battery is dependent on several factors battery co...

Page 14: ...P O Box 1306 Newport Beach California 92663 Phone 714 751 0488 Fax 714 957 1621 E Mail techservice newmarpower com www newmarEVpower com Unit Dimensional Drawing 14...

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