P.O. Box 1306
Newport Beach
California 92663
Phone: 714-751-0488
Fax: 714-957-1621
E-Mail: [email protected]
www.newmarEVpower.com
IMPORTANT:
Although the charger is constructed of
materials and in a manner which make it highly resistive
to the corrosive effects of moisture in the environment, the
charger is not waterproof. Do not mount the charger where
there is a possibility of water entering the unit. Evidence
of water entry into the charger will void the warranty.
C) Mounting
Charger only (not using optional Slide-in Bracket
Assembly.)
The charger may be mounted on either a metal or non-
metal surface. You will require four (4) screws (wood or
machine screws, depending on mounting surface) with
washers, sized for ¼” holes, located on the tab end panel.
For extreme vibration installations, use optional High-Vibe
Mounting Kit (model Kit-L).
Optional Slide-In Bracket
For installation in hard to access locations such as under
a seat or in storage compartments, an optional “slide-in”
bracket assembly is available (P/N: 444-52790-0), which
permits total front access only removal and re-installation.
The system consists of a base mounting plate which is
secured to the vehicle, and a slide plate which attaches
to the bottom plate of the battery charger. This slide plate
has pins that slide in and engage with the base mounting
and are secured in place by front panel screws. The slide-in
plate can be oriented to the rear of the assembly or facing
out, at installers discretion. Reference
Figure 2
.
Figure 2: Optional Slide-In Bracket
Slide-in and Lock Mounting System Description
The Slide-in and Lock mounting plate system is designed
to ease installation and removal of the EV-40 charger in
hard to access areas such as under seats and in small
compartments:
• Charger is secured to the slide-in and lock plate
via 4 stud mounts.
Note charger can be oriented either direction
on the plate to meet desired location of front
panel wiring.
• The Vehicle mounting bracket is secured in its
desired location via 6 fasteners.
• Charger with plate attached the slides on to the
vehicle mounting bracket and is captured via
two insertion pins at one end and secured in
place via stainless steel fasteners and compression
angle bracket at other end.
Kick Plate
To protect wiring on the charger end panel, an optional
Kick Plate is available, (P/N: 444-5280-0)
It installs using the front end panel screws. Loosen the two
(2) screws shown in
Figure 3
, and attach the kick plate to
the battery charger case. Re-tighten screws.
Figure 3: Kick Plate
D) DC Output Wiring To Battery
Secure battery wiring to the output terminal block observing
proper polarity and wire gauge per the table on the
following page. Strip wires 1/2”, insert in barrel terminal
and secure in place by tightening the screw. Note, wire
terminals are not necessary. See
Figure 4
.
EV-40 Charger
Slide-in and
Lock Plate
Vehicle Mounting Bracket
Insertion Pins To
Retain Charger To
Vehicle Mounting
Bracket
Plate Screws
5
Studs Secure
Charger to
Plate