NewMar DIN-UPS 24-20 Installation & Operation Manual Download Page 4

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P.O. Box 1306
Newport Beach
California 92663

                              

  

Phone:  714-751-0488  

                                     Fax: 714-957-1621

     E-Mail: [email protected]

www.Newmarpower.com

Automation DC Power • Powering the Network

1) General Information

This DIN rail mount DC UPS Combines all system power functions: power supply, battery charger, UPS circuitry and status 

monitoring in one compact unit that produces 24 volt, 20 amps allocated via dual outputs for load and battery:  

•  Load output: “load priority” distribution ensures power is dedicated fi rst to the load, with remainder then allocated to  

  battery charging, thus preventing a discharged battery from impacting operation of critical loads.

•  Battery output: 3 step charging for rapid battery recovery, programmable for battery type, with optional temperature  

  compensation sensor

•  Battery automatically on line to support load anytime AC fails

•  Low voltage disconnect protects battery from total discharge

•  Automatic periodic battery health diagnosis  

•  High operating temperature range to 70˚ C

•  Alarm contacts: AC fail, battery status/condition 

Materials Provided:

1 ea. DIN-UPS unit with integral DIN rail mount clip

4 ea. Jumper tabs for programming

1 ea. Jumper wire (orange) for 115 volt input operation

Optional Equipment:

Temperature Compensation Sensor, P/N: 468-4510-0

2) Safety Information  

WARNING

 – Explosion Hazard. Do not disconnect loads or battery unless AC input and battery have been 

switched off. 

WARNING

 – Explosion Hazard. Substitution of components may impair suitability for class I, Division 2.

WARNING

 – Switch off or remove AC input and battery power before wiring the DIN-UPS 24-20. Never work 

on the DIN UPS when it is connected to AC input and battery. The DIN UPS must be installed in accordance 

with UL508 or local electrical codes depending upon the application. The DIN UPS should have a suitability sized AC input 

circuit breaker feeding its AC input. See specifi cation section for maximum AC input draw for your input voltage for circuit 

breaker sizing.

CAUTION:

 Hot surface. Avoid touching the DIN UPS case while operating at or near its full load capacity. Remove AC and 

battery power and allow DIN UPS at least 10 minutes to cool before removing from DIN Rail.

3) Installation/Wiring

A) Mounting:

The unit is designed for 35 mm DIN rail mounting in an enclosure and relies on convection (free air) cooling, thus  must 

have a minimum 4” (10 cm) of open space above and below DIN UPS in order to assure suffi cient air fl ow. We recommend 

approximately 1/2” (10mm) spacing between adjacent DIN Rail mounted devices. Note, that depending on the ambient 

temperature and load of the device, the temperature of the case can become hot to the touch.  

The unit is designed for vertical mount (+/- 5˚) and has an integral clip on the back to secure it to the rail. To mount, place 

the top tabs over the top of the DIN rail, and using a long slotted screw driver insert it in the groove at the bottom of the 

bracket and twist which will extend the spring loaded mounting bracket downward allowing the unit to be positioned 

against the DIN rail, release the bracket with DIN UPS positioned vertically and the rail will be captured and the unit 

secured.

Function Setting

Battery Test ON 

Insert Jumper: Pos. 4

                                  

Pos. 4

 

Insert jumper at position 4 to enable Periodic Battery condition 

test process. (Fault reported by LED diagnosis blink code, see 

Table 6):

• 

Battery wiring connection

• 

Battery efficiency/sulfation (impedance tesst)

• 

Shorted Cell

Load Priority Disable 

(Makes full power 

available  

for charging) 

Insert Jumper: Pos. 7

                                  

Pos. 7

Jumper inserted into position 7 making all power from the unit 

available for battery charging by disabling the load priority  

output function. Under low battery charge condition, output 

voltage to load will be equal to that of the battery voltage, thus 

useful voltage to the load will not be available until the battery 

recovers to proper levels.

1 2 3 4 7

5

6

1 2 3 4 7

5

6

Table 2: System Settings: Functional Settings

Summary of Contents for DIN-UPS 24-20

Page 1: ...fety Information 4 3 Installation Wiring 4 A Mounting 4 B Wiring 5 1 AC Input 5 2 Output 5 C Form C Contact 5 D Temperature Compensation Sensor 6 4 Settings 6 A Battery Type Charge Curve 6 B Time Charge Current Limit Battery Charge Level 7 C Time Buffering Battery Run Time 8 D System Setttings 8 5 Operation 8 A Battery Start w o AC Present Push Button 8 B Status Indicator LED s 8 C LVD 9 6 Protect...

Page 2: ...le to the load remaining power is available for battery charging See page 6 for details D Battery Temperature Sensor optional Plug in port RJ 45 See page 6 for details E Communication Modbus contact factory for more information F Output to Load two terminals each for plus and minus utilize dual wiring when load is more than 15 feet from unit Note the unit has a load priority circuit all produced p...

Page 3: ... Charge Enaable Jumper Insert Position Open Lead Default None 26 76 VDC Pos 6 28 8 VDC Sealed Lead Insert Jumper Pos 1 Pos 1 27 0 VDC Pos 6 28 8 VDC Gel Battery Insert Jumper Pos 2 Pos 2 27 6 VDC Pos 6 28 8 VDC Ni Cad Insert Jumper Pos 3 Pos 3 See note below Pos 6 31 0 VDC 1 55 VPC x 20 Cells 1 2 3 4 7 5 6 1 2 3 4 7 5 6 1 2 3 4 7 5 6 1 2 3 4 7 5 6 1 2 3 4 7 5 6 1 2 3 4 7 5 6 1 2 3 4 7 5 6 1 2 3 4 ...

Page 4: ... input See specification section for maximum AC input draw for your input voltage for circuit breaker sizing CAUTION Hot surface Avoid touching the DIN UPS case while operating at or near its full load capacity Remove AC and battery power and allow DIN UPS at least 10 minutes to cool before removing from DIN Rail 3 Installation Wiring A Mounting The unit is designed for 35 mm DIN rail mounting in ...

Page 5: ...25 amp fuse be installed on the hot leg at battery If using both sets of battery terminals on DIN UPS i e two pairs of wires recommended for long wire runs connect both hot wires to one side of battery fuse Battery Output wires size recommended 14 AWG Terminal Block maximum wire size recommended 10 AWG C Alarm Contacts Form C Isolated Form C Contacts for remote monitor Activate upon a AC power fai...

Page 6: ...rial port remove the access tab in the front panel decal labeled COM MODBUS see Figure 8 Contact 1 AC Fail LED 2 Fault Battery LED 3 Diagnosis LED Input 5 6 5 7 8 9 8 10 AC only closed open open closed off on 2 Blink Pause AC Batt closed open closed open off off 1 Blink sec Batt only open closed closed open on off off Low Batt open closed open closed on on off Labeled Low Battery or Battery Replac...

Page 7: ... produced power is made available to the load remaining power is available for battery charging To set use small slotted screw driver to rotate selector dial Set dial between 10 to 20 of battery capacity Amp Hours Figure 10 Current Limit Battery Charge Level Dial Table 4 Battery Selection Absorption Charge Figure 9 Battery Type Insert jumper tabs for battery selection L N INPUT i A FA LO OR RE DIA...

Page 8: ...k up i AC OK AC Fail LED Off or ii Operating on battery backup power AC Fail LED On red 2 Low battery or battery replacement LED illuminates when Low Battery capacity less than 30 Bad connection to battery Battery requires replacement 3 diagnosis LED Charger output status system diagnosis and Fault mode diagnosis by blink code Table 6 on next page Figure 12 Battery Start LED Function Setting Batte...

Page 9: ...nit limits the output current Low voltage disconnect protects battery from deep discharge Monitoring Control State LED Diagnosis No 3 LED Battery Fault No 2 Charging Type Float 1 Blink sec OFF Absorption 2 Blink sec OFF Bulk 5 Blink sec OFF System Auto Diagnosis Reverse polarity or high battery Voltage 1 Blink pause ON Battery Not connected no output power 2 Blink pause ON Battery shorted cell 3 B...

Page 10: ...solated from case Front Panel LED Indicators Power Source operating on back up red AC Fail LED Battery and System Diagnostics via blink code Settings Selectors Battery Type AGM Sealed Lead Open Lead Acid Flooded Gel Cell and Ni Cad 20 Cell Battery Charge Current Limit 20 100 of charge amperage rating Back Up Run Time on Batteries Programmed time limit 1 60 min Or Until LVD disconnect 18V Power Res...

Page 11: ... and j2 E Trips AC input breaker 1 AC shorted to case 1 Verify correct AC input wiring 2 Defective unit 2 Contact technical service F No output 1 DC output wired backwards or shorted 1 Remove AC input and check DC wiring 2 No AC input 2 Verify correct AC input and jumper wire installed if powering from 115 VAC 3 Excessive temperature or blocked ventilation 3 Improve ventilation unblock vent holes ...

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