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PAGE 7 

TROUBLE SHOOTING GUIDE

 

SYMPTOM 

POSSIBLE CAUSE 

WHAT TO CHECK 

REMEDY 

 

IRREGULAR YIELD

 

 

1. Not siphoning properly. 

 

2. Control board/timer. 

 

 

3. Fluctuating water pressure. 

 

 

 

 

 

 

4. Solenoid valve. 

 

5. Flow washer. 

 

 

 

 

6. Micro switch. 

 

1. Refer to "DRIPPING" Step 1. 

 

2. Timer consistency. Time several 

brew cycles. 

 

3. Water pressure. 

 

 

 

 

 

 

4. Refer to "DRIPPING" Step 2. 

 

5. Possible lime build up in flow 

washer or flow control. 

 

 

 

6. Refer to "WATER KEEPS 

RUNNING" Step 4. 

 

1. Refer to "DRIPPING" Step 1. 

 

2. If times are irregular replace board. 

 

 

3. If pressure fluctuates 10-20 PSI during 

operation of brew cycle, add a pressure 

regulator to inlet side of brewer, set to 

lowest pressure level registered. adjust 

timer to yield correct water level. 

 

4. Refer to "DRIPPING" Step 2. 

 

5. (A) Replace flow washer and clean 

screen. Screen is located inside 

solenoid. 

    (B) Flow washer must be .250 GPM. 

 

6. Refer to "WATER KEEPS RUNNING" 

Step 4. 

 

DRY COFFEE REMAINING 

IN BREW BASKET AFTER 

BREWING

 

 

1. Filters. 

 

2. Not siphoning properly. 

 

3. Improper loading of the brew 

basket. 

 

1. Are correct filters being used. 

 

2. Refer to "DRIPPING", Step 1. 

 

3. Filter and coffee in brew basket. 

 

1. Insert correct filter into brew basket. 

 

2. Refer to "DRIPPING" Step 1. 

 

3. Filter should be centered in the brew 

basket and coffee bed should be level. 

 

WEAK COFFEE

 

 

1. Filters. 

 

2. Low water temperature. 

 

 

3. Not siphoning properly. 

 

4. Improper loading of brew 

basket. 

 

5. Missing sprayhead. 

 

1. Are correct filters being used. 

 

2. Check water temperature. Refer 

to installation instructions. 

 

3. Refer to "DRIPPING" Step 1. 

 

4. Filter and coffee in brew basket. 

 

 

5. Check for sprayhead. 

 

1. Insert correct filter into brew basket. 

 

2. Adjust thermostat control knob to 

obtain correct water temperature. 

 

3. Refer to "DRIPPING" Step 1. 

 

4. Filter should be centered in brew 

basket and coffee bed should be level. 

 

5. Install sprayhead. 

 

SOLENOID CHATTER OR 

HOWLING

 

 

1. Brewer connected to hot water 

line. 

 

2. Vibration. 

 

 

 

 

3. High water pressure. 

 

 

 

4. Water hammer. 

 

 

 

 

5. 60 Cycle vibration. 

 

1. Incoming water line. 

 

 

2. If brewer is on a metal stand or 

counter, neither the bottom pan nor 

copper tubing to the brewer should 

touch the counter. 

 

3. Water pressure on incoming 

line. 

 

 

4. Incoming plumbing. 

 

 

 

 

5. Screws on solenoid valve. 

 

1. Should be connected to cold water 

line. 

 

2. Adjust as necessary. 

 

 

 

 

3. If water pressure is over 90 PSI install 

a pressure regulator and adjust to 50 

PSI. 

 

4. This is not the fault of the brewer and 

can usually be corrected by rearranging 

some plumbing or adding an air chamber 

to the incoming water line. 

 

5. Screws should be tight. Tighten as 

required. 

 

COLD WARMER STATION

 

 

1. Warmer - defective. 

 

 

 

2. Warmer On/Off switch. 

 

 

 

3. Bad harness. 

 

1. Voltage at warmer terminals 

should be 120 V ac. 

 

 

2. If voltage is not present on 

warmer terminals, check continuity 

of the switch. 

 

3. Check connections between 

harness and switch, and between 

switch and warmer. 

 

1. If voltage is present on terminals of 

warmer element, but warmer will not 

heat, replace the element. 

 

2. If switch does not make and break 

continuity (between terminals 1 and 2) 

when turned on and off, replace switch. 

 

3. All connections should be tight. 

 

FAUCET DRIPPING

 

 

1. Clogged valve seat. 

 

1. Valve seat. 

 

1. Disassemble and clean or replace as 

required. 

 

FAUCET FLOW SLOW

 

 

1. Entrapped air in line. 

 

 

2. Faucet clogging. 

 

1. Tank to faucet line. 

 

 

2. Faucet. 

 

1. Refer to "INSTALLATION 

INSTRUCTIONS" Step 3. 

 

2. Clean or rebuild faucet. 

Summary of Contents for Ace D

Page 1: ...2 ACE LP 3 15 1 2 16 1 2 15 7 8 31 1710 1410 14 3 11 8 3810 17 2 ACE AP 0 8 1 2 17 11 16 22 1 4 29 1760 1410 14 7 11 8 3510 14 6 ACE D 0 8 1 2 17 11 16 26 1 4 32 1760 1410 14 7 11 8 3510 14 6 ACE TC 0 8 1 2 17 11 16 16 9 16 28 1760 1410 14 7 11 8 3510 14 6 ACE LD 0 8 1 2 17 11 16 20 1 8 28 1760 1410 14 7 11 8 3510 14 6 ACE TS 0 8 1 2 17 11 16 Varies 34 1760 1410 14 7 11 8 N A N A Newco Enterprises...

Page 2: ...hen a brew cycle is initiated the control board verifies that the temperature in the tank is equal to the thermostat setting If the water temperature is not at proper temperature the brew is stored in memory and light will flash to indicate brewing When the temperature rises to the proper setting the brewer will automatically begin to brew If your brewer does not already have the auto arm feature ...

Page 3: ...able to cancel brew cycle 4 Empty decanter and replace below the brewbasket Turn on the lower warmer switch power switch for dispenser models and depress the brew start switch to begin a brew cycle checking the volume of water delivered into decanter Adjust timer to deliver desired amount of water Turn timer dial clockwise to increase volume of water counter clockwise to decrease it On models with...

Page 4: ...pplicable when not in use Red light in switch indicates when power is on Note The solenoid will not run to replace water in tank that is drawn off from the faucet when the lower warmer switch or power switch for dispenser models is in the OFF position However when the brew cycle is again initiated the tank will fill before cycle begins to prevent a short pot 9 To clean brew basket simply remove fr...

Page 5: ... warranty by telephone at 800 556 3926 or by writing to 3650 New Town Blvd Saint Charles MO 63301 2 if requested by Newco shipping the defective equipment prepaid to an authorized Newco service location and 3 receiving prior authorization from Newco that the defective equipment is under warranty THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY WRITTEN OR ORAL EXPRESS OR IMP...

Page 6: ...s not being heated replace the tank heater B If voltage is not present at the tank heater terminals refer to Step 2 C If incorrect voltage is present at the tank heater terminals check voltage at outlet 2 A If voltage is present on the incoming terminal of the hi limit thermostat but not on the outgoing terminal replace the hi limit thermostat B Check voltage between black and white wire on the re...

Page 7: ...ead 1 Insert correct filter into brew basket 2 Adjust thermostat control knob to obtain correct water temperature 3 Refer to DRIPPING Step 1 4 Filter should be centered in brew basket and coffee bed should be level 5 Install sprayhead SOLENOID CHATTER OR HOWLING 1 Brewer connected to hot water line 2 Vibration 3 High water pressure 4 Water hammer 5 60 Cycle vibration 1 Incoming water line 2 If bre...

Page 8: ...nual P N 108054 PDS Flow Control Supplemental Information The PDS flow control system is the result of many years of engineering effort to create a flow control valve that would be accurate over a wide range of water pressures as well as maintain its volume setting for many years within the harsh water environment that coffee brewing equipment must operate The valve has been designed to allow for ...

Page 9: ...y 8d 103936 Adapter 1 8 NPT Fem x 750 O Ring 2 110580 Retainer Outlet Fittings 9 110219 O Ring 625 ID x 750 OD 3 110218 O Ring 375 ID x 500 OD 10 110213 O Ring 562 ID x 750 OD 4a 110220 Adapter 1 4 FL x 500 O Ring 11 110117 Sleeve Ceramic 4b 110108 Plug 500 O Ring 12 110116 Piston Ceramic 4c 110212 Adapter 1 8 NPT x 500 O Ring 13a 110101 Spring Low Flow Valve 4d 110111 Adapter 3 8 Stem x 500 O Rin...

Page 10: ...pending on its current position Multiple techniques may be used to raise or lower the brew head so use the one that works best for you To RAISE the brew head Grasp the outer column M from behind with one arm while holding the base O in position with the other Raise the brewer to the appropriate height for your dispenser and brewbasket combination The brew head may also be raised by lifting against...

Page 11: ...PAGE 11 Telescoping Brewer Chasis Diagrams Telescoping Brewer 120 V Wiring Diagram ...

Page 12: ...PAGE 12 WIRING DIAGRAMS ...

Page 13: ...PAGE 13 Wiring Continued Thermal Brewer Shown With Autoarm 240V 120V Miscellaneous Figures Valve Section View Micro Switch Section View ...

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