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SERVICE MANUAL

HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS

TS6020

TS6030 HC

TS6030

84547569 01/12/2011

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Summary of Contents for TS6020

Page 1: ...er 2011 Replaces part number 84188817 SERVICE MANUAL TS6020 TS6030 TS6030HC Tractor Printed in U S A Copyright 2011 CNH America LLC All Rights Reserved New Holland is a registered trademark of CNH America LLC Racine Wisconsin 53404 U S A ...

Page 2: ... ADDITIONAL REDUCERS Creeper C 30 C AXLES BRAKES AND STEERING D FRONT AXLE D 10 A REAR AXLE D 12 A 2WD 4WD SYSTEM Hydraulic D 14 C STEERING Hydraulic D 20 C SERVICE BRAKE Mechanical D 30 B PARKING BRAKE Mechanical D 32 B FRAME AND CAB E USER CONTROLS AND SEAT Control E 32 B USER PLATFORM E 34 A ENVIRONMENT CONTROL Heating ventilation and air conditioning E 40 D HITCH AND WORKING TOOL H HITCH Rear ...

Page 3: ...INTRODUCTION 84547569 01 12 2011 1 Find manuals at https best manuals com ...

Page 4: ...quipment servicing 14 Torque Minimum tightening torques for normal assembly 15 Torque Standard torque data for hydraulics 20 Basic instructions Chain Wear Tables Roller Chains 22 Basic instructions Shop and Assembly 24 Basic instructions How To Use and Navigate Through This Manual 26 General specification Biodiesel Fuels 31 General specification General Welding 32 84547569 01 12 2011 2 Find manual...

Page 5: ...ich may be harmful to your health Modern oils contain additives Do not burn contaminated fuels and or waste oils in ordinary heating systems Avoid spillage when draining off used engine coolant mixtures engine gearbox and hydraulic oils brake fluids etc Do not mix drained brake fluids or fuels with lubricants Store them safely until they can be disposed of in a proper way to comply with local legi...

Page 6: ...ound speed Hitch raise rear Engine oil pressure Rear wind screen wash wipe Differential lock Hitch lower rear Engine coolant temperature Heater temp erature control Rear axle oil tem perature Hitch height limit rear Coolant level Heater fan Transmission oil pressure Hitch height limit front Tractor lights Air conditioner FWD engaged Hitch dis abled Headlamp main beam Air filter blocked FWD dis eng...

Page 7: ...N used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury The color associated with CAUTION is YELLOW FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation which if not avoided could result in machine or property damage The color associa...

Page 8: ...ay be required at the front or rear axle for adequate stability This is especially important when operating in hilly conditions or when using heavy attachments 9 Always lower the attachment shut off the engine set the parking brake engage the transmission gears remove the key and wait for all machine movement to stop before leaving the operators platform 10 If the attachment or machine should beco...

Page 9: ...INTRODUCTION Safety rules BT09A213 1 84547569 01 12 2011 7 Find manuals at https best manuals com ...

Page 10: ...ey switch 6 Switch off battery key if installed 7 Wait for all machine movement to stop Failure to comply could result in death or serious injury W0047A Before you service the machine put a DO NOT OPERATE tag on the instrument panel 321_4614 1 DO NOT OPERATE TAG A 1 Do not operate B 2 Do not remove this C 3 See other side D 4 Signed by E 5 Reason The DO NOT OPERATE tag can be obtained from your NE...

Page 11: ...rator familiar with all the controls and harvesting techniques on cultivated land with slopes up to maximum 26 15 uphill and downhill 2 Do not permit anyone other than the operator to ride on the machine 3 Before starting the engine ensure everyone is clear of the machine 4 Warn bystanders by sounding the horn several times 5 Keep children away from and off the machine at all times 6 No one should...

Page 12: ...lic oil leaking under pressure can penetrate the skin and cause infection or other injury To prevent per sonal injury Relieve all pressure before disconnecting fluid lines Before applying pressure make sure all connections are tight and components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by le...

Page 13: ...l s or any other factory fitted accessory or parts which may have been added afterwards Should a contact between the machine and an electric power line occur then the following precautions must be taken Stop the machine movement immediately stop the engine and apply the hand brake or parking brake Check if you can safely leave the cab or your actual position without direct contact with electric wi...

Page 14: ...ed to diesel fuel These combinations can create an increased fire or explosive hazard In a closed container such as a fuel tank such blends are more explosive than pure gasoline Do not use these blends 2 Never remove the fuel tank cap or refuel with the engine running or hot Refuel the machine only when the engine has been turned off Do not smoke or use a naked flame when refuelling or when standi...

Page 15: ...near a battery Sparks from the electrical system or engine exhaust can cause an explosion and fire Before you operate this machine in an area with flammable dust or vapors use good ventilation to remove the flammable dust or vapors Use nonflammable cleaning solvent to clean parts A fire can cause death or injury Always have fire extinguisher near or on the machine Make sure the fire extinguishers ...

Page 16: ...ibility for damages caused by parts and or components not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer The inform...

Page 17: ...in 25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47 lb ft 85 N m 63 lb ft 91 N m 67 lb ft 121 N m 90 lb ft 58 N m 43 lb ft 83 N m 61 lb ft M16 158 N m 116 lb ft 210 N m 155 lb ft 225 N m 166 lb ft 301 N m 222 lb ft 143 N m 106 lb ft 205 N m 151 lb ft...

Page 18: ...9 N m 343 lb in 18 N m 163 lb in 27 N m 240 lb in M10 40 N m 30 lb ft 54 N m 40 lb ft 57 N m 42 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb ft 134 N m 98 lb ft 63 N m 47 lb ft 91 N m 67 lb ft M16 174 N m 128 lb ft 231 N m 171 lb ft 248 N m 183 lb ft 331 N m 244 lb ft 158 N m 116 lb ft 226 N m 167 lb ft M20 350 N m 259 lb ft 467 N m 345 lb...

Page 19: ...ft 7 16 48 N m 36 lb ft 65 N m 48 lb ft 68 N m 50 lb ft 91 N m 67 lb ft 50 N m 37 lb ft 71 N m 53 lb ft 1 2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 80 lb ft 9 16 107 N m 79 lb ft 142 N m 105 lb ft 150 N m 111 lb ft 201 N m 148 lb ft 111 N m 82 lb ft 156 N m 115 lb ft 5 8 147 N m 108 lb ft 196 N m 145 lb ft 208 N m 153 lb ft 277 N m 204 lb ft 153 N...

Page 20: ...85 lb ft 153 N m 113 lb ft 74 N m 55 lb ft 104 N m 77 lb ft 9 16 117 N m 86 lb ft 156 N m 115 lb ft 165 N m 122 lb ft 221 N m 163 lb ft 106 N m 78 lb ft 157 N m 116 lb ft 5 8 162 N m 119 lb ft 216 N m 159 lb ft 228 N m 168 lb ft 304 N m 225 lb ft 147 N m 108 lb ft 207 N m 153 lb ft 3 4 287 N m 212 lb ft 383 N m 282 lb ft 405 N m 299 lb ft 541 N m 399 lb ft 261 N m 193 lb ft 369 N m 272 lb ft 7 8 4...

Page 21: ...8 4 Grade Identification Grade Corner Marking Method 1 Flats Marking Method 2 Clock Marking Method 3 Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches Letter C Six Marks 84547569 01 12 2011 19 ...

Page 22: ...0 15 lb ft 6 9 5 mm 3 8 in 9 16 18 29 33 N m 21 24 lb ft 20 27 N m 15 20 lb ft 8 12 7 mm 1 2 in 3 4 16 47 54 N m 35 40 lb ft 34 41 N m 25 30 lb ft 10 15 9 mm 5 8 in 7 8 14 72 79 N m 53 58 lb ft 47 54 N m 35 40 lb ft 12 19 1 mm 3 4 in 1 1 16 12 104 111 N m 77 82 lb ft 81 95 N m 60 70 lb ft 14 22 2 mm 7 8 in 1 3 16 12 122 136 N m 90 100 lb ft 95 109 N m 70 80 lb ft 16 25 4 mm 1 in 1 5 16 12 149 163 ...

Page 23: ...ACED FITTINGS When installing ORFS fittings thoroughly clean both flat surfaces of the fittings 1 and lubricate the O ring 2 with light oil Make sure both surfaces are aligned properly Torque the fitting to specified torque listed throughout the repair manual NOTICE If the fitting surfaces are not properly cleaned the O ring will not seal properly If the fitting surfaces are not properly aligned t...

Page 24: ...es An accurate wear measurement 1 can be made by us ing the above illustration Measure as closely as possible from the center of one pin to the center of another The more pitches pins contained within the measurement in crease the accuracy If the measured value exceeds the nominal by more than the allowable percentage the chain should be replaced The maximum allowable wear elon gation is approxima...

Page 25: ...2032 mm 80 0 in 2095 mm 82 480 in 90P 1143 mm 45 0 in 1177 mm 46 339 in 1428 mm 56 220 in 1473 mm 58 0 in 1714 mm 67 480 in 1765 mm 69 488 in 2286 mm 90 0 in 2355 mm 92 717 in 100P 1270 mm 50 0 in 1308 mm 51 496 in 1578 mm 62 126 in 1635 mm 64 370 in 1905 mm 75 0 in 1962 mm 77 244 in 2540 mm 100 0 in 2616 mm 103 0 in STANDARD ROLLER CHAIN SIZES NEW CHAINS Chain No 150 Chain No Pitch Width Roller D...

Page 26: ...ed make sure that it makes contact with the thrust element if required to prevent damaging the seal lip on the shaft position a protective guard during installation operations O RING SEALS Lubricate the O RING seals before inserting them in the seats this will prevent them from overturning and twisting which would jeopardise sealing efficiency SEALING COMPOUNDS Apply one of the following sealing c...

Page 27: ...ted from the combine battery The electronic monitoring system and charging system will be damaged if this is not done Remove the battery ground cable Reconnect the cable when welding is completed WARNING Battery acid causes severe burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote EXTERNAL flush with water INTERNAL drink large quantities of water or milk Follow...

Page 28: ...ical data specifications the functional data how it works the diagnostic data fault codes and troubleshooting and the service data remove install adjust etc By integrating SAP coding into technical information you will be able to search and retrieve just the right piece of technical information you need to resolve that customer s concern on his machine This is made possible by attaching 3 categori...

Page 29: ...l for all the mechanical electrical or hydraulic devices components and assemblies Sections Sections are grouped according to the main functions or a systems on the machine Each Section is identified by a letter A B C etc The amount of Sections included in the manual will depend on the type and function of the machine that the manual is written for Each Section has a Contents page listed in alphab...

Page 30: ...the platform The functions related to the positioning of the machine frame are included in Section F Frame Positioning FRAME POSITIONING F This Section covers all the main functions and systems related to positioning of the machine frame or to positioning the attachment on the supporting machine frame TOOL POSITIONING G This Section covers all the functions related to the final and or automatic po...

Page 31: ... etc and diagnostic data fault codes and troubleshooting that have been written in that Chapter for that function or system on the machine Contents ENGINE AND PTO IN ENGINE _ 10 A TECHNICAL DATA ENGINE General specification B 10 A FUNCTIONAL DATA ENGINE Dynamic description B 10 A SERVICE ENGINE Remove B 10 A DIAGNOSTIC ENGINE Troubleshooting B 10 A INDEX The Chapter Index lists in alphabetical ord...

Page 32: ...ormation type A corresponds to the sections of the repair manual B corresponds to the chapters of the repair manual C corresponds to the type of information listed in the chapter contents Technical Data Functional Data Diag nostic or Service A and B are also shown in the page numbering on the page footer THE REST OF THE CODING IS NOT LISTED IN ALPHANUMERIC ORDER IN THIS MANUAL You will find a tabl...

Page 33: ... may be necessary to change the engine oil engine oil filter and fuel filter elements more frequently than with Diesel Fuels Biodiesel Fuel can remove rust and particles from the inside of on site fuel storage tanks that would normally adhere to the sides of the tank Like particle deposits that commonly occur with Diesel Fuel these particles can become trapped by the machine fuel filters causing b...

Page 34: ...11 welding rod or wire that meets the following American Welding Society AWS specifications ER80S D2 ER70S 6 or E70C M6 H4 NOTICE ALWAYS disconnect the battery both terminals before welding on any part of the machine Failure to do so may cause damage to sensitive electrical components NOTICE Locate the welding ground as close as possible to the area to be welded Do not allow the ground current to ...

Page 35: ...SERVICE MANUAL HYDRAULIC PNEUMATIC ELECTRICAL ELECTRONIC SYSTEMS TS6020 TS6030 HC TS6030 84547569 01 12 2011 A ...

Page 36: ...Contents HYDRAULIC PNEUMATIC ELECTRICAL ELECTRONIC SYSTEMS A PRIMARY HYDRAULIC POWER SYSTEM A 10 A TS6020 TS6030 HC TS6030 ELECTRICAL POWER SYSTEM A 30 A TS6020 TS6030 HC TS6030 84547569 01 12 2011 A ...

Page 37: ...HYDRAULIC PNEUMATIC ELECTRICAL ELECTRONIC SYSTEMS A PRIMARY HYDRAULIC POWER SYSTEM 10 A TS6020 TS6030 HC TS6030 84547569 01 12 2011 A 10 A 1 ...

Page 38: ...IMARY HYDRAULIC POWER SYSTEM Overview 8 Detailed view 9 Hydraulic standard 11 Hydraulic symbol 17 Hydraulic schema 20 Remote coupler Exploded view 23 Static description 24 Dynamic description 25 Sectional view 26 Remote valve Detailed view 28 Exploded view 32 Dynamic description 36 Hydraulic pump Tandem gear pump Exploded view 46 Tandem gear pump Sectional view 48 Exploded view 49 Control valve Pr...

Page 39: ...em gear pump Disassemble 81 Tandem gear pump Overhaul 84 Tandem gear pump Assemble 86 Tandem gear pump Install 90 Tandem gear pump Pressure test 93 Prepare auxiliary pump 101 Remove 102 Disassemble 103 Overhaul 105 Assemble 107 Install 109 Flow test 111 Control valve Prepare 112 Remove 114 Disassemble 115 Overhaul 117 Assemble 118 Install 121 84547569 01 12 2011 A 10 A 3 ...

Page 40: ...cation system and the hydraulic system use and disperse oil from the rear axle oil reservoir NOTE In areas where prolonged periods of extreme temperatures local lubricant practices are acceptable Capacity Maximum capacity includes filter 66 l min 17 4 US gpm Oil type and specifications NEW HOLLAND AGRICULTURE make 134D AMBRA MULTI G NEW HOLLAND AGRICULTURE specification MAT 3525 International spec...

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