PRONAR PRONAR 5110 Operator'S Manual Download Page 1

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PRONAR Sp. z o.o.

17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE

tel.:

+48 085 681 63 29

+48 085 681 64 29

+48 085 681 63 81

+48 085 681 63 82

fax:

+48 085 681 63 83

+48 085 682 71 10

www.pronar.pl

OPERATOR'S MANUAL

AGRICULTURAL TRACTOR

PRONAR 5110
PRONAR 5115
PRONAR 5130
PRONAR 5135
PRONAR 5235

ISSUE 2A-08-2009

PUBLICATION NO 97N-00.00.00.00-UM

Summary of Contents for PRONAR 5110

Page 1: ... 48 085 681 63 29 48 085 681 64 29 48 085 681 63 81 48 085 681 63 82 fax 48 085 681 63 83 48 085 682 71 10 www pronar pl OPERATOR S MANUAL AGRICULTURAL TRACTOR PRONAR 5110 PRONAR 5115 PRONAR 5130 PRONAR 5135 PRONAR 5235 ISSUE 2A 08 2009 PUBLICATION NO 97N 00 00 00 00 UM EN ...

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Page 3: ...OPERATOR S MANUAL AGRICULTURAL TRACTOR PRONAR 5110 PRONAR 5115 PRONAR 5130 PRONAR 5135 PRONAR 5235 ISSUE 2A 08 2009 PUBLICATION NO 97N 00 00 00 00 UM ...

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Page 5: ...d these instruction carefully before using the tractor and observe all safety precautions contained herein If these instructions are lost or damaged please order a new copy from the manufacturer If tractor is sold or made available to another user please enclose these Operator s Manual ...

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Page 7: ...11 ENGINE RPM CONTROL 4 12 DRIVER S SEAT 4 13 VENTILATION HEATING AND CAB AIR CONDITIONING SYSTEM 4 16 STEERING SYSTEM 4 19 BRAKES 4 19 FRONT AXLE DRIVE 4 20 DIFFERENTIAL LOCK MECHANISM 4 21 REAR POWER TAKE OFF SHAFT PTO 4 22 Section 5 USING THE TRACTOR 5 1 STARTING THE TRACTOR 5 2 MOVING OFF 5 5 STOPPING ENGINE AND TRACTOR 5 7 REAR THREE POINT LINKAGE 5 8 HITCHING APPLIANCES 5 12 CONTROL OF LIFT ...

Page 8: ...ECTION P 2 AFTER 250 ENGINE HOURS WORK 6 9 SERVICE INSPECTION P 3 AFTER 500 ENGINE HOURS WORK 6 17 SERVICE INSPECTION P 4 AFTER 1000 ENGINE HOURS WORK 6 21 GENERAL MAINTENANCE 6 24 RECOMMENDED FUEL OILS GREASES AND OPERATING LIQUIDS IN PRONAR P5 TRACTORS 6 26 PREPARATION OF TRACTOR FOR STORAGE 6 27 PREPARATION OF TRACTOR FOR WORK AFTER A LONG PERIOD OF STORAGE 6 27 Section 7 TECHNICAL SPECIFICATIO...

Page 9: ...1 1 SECTION 1 GENERAL INFORMATION INTRODUCTION SYMBOLS AND TERMS APPEARING IN THIS OPERATOR S MANUAL FACTORY GUARANTEE HANDING OVER TRACTOR TO PURCHASER ...

Page 10: ...gn and operation of the tractor to the manufacturer This information enables objective evaluation of the tractors produced and provides indications for their further improvement Information on significant design changes is passed on to users on information inserts attached to this Operator s Manual annexes This Operator s Manual is an integral part of the machine s documentation Before using the m...

Page 11: ...n and instructions the observance of which is essential are distinguished in the text by the sign and also preceded either word ATTENTION Failure to observe the instructions may lead to damage to the machine as a result of improper operation adjustment or use All expressions of direction left right forward reverse given in the Operator s Manual are always in accord with the direction of travel of ...

Page 12: ...ractor shall be started for the first time by the guarantee mechanic or the authorised employee of the commercial service provider The first start up includes specific inspections and checks of tractor operation and also advising and cautioning the purchaser on the basic principles of using the tractor It is recommended that the person who shall operate and use the tractor is present The owner or ...

Page 13: ...EMENTS SAFE TRACTOR OPERATION SAFE TRACTOR WORK DRIVING THE TRACTOR SAFETY RULES WHEN UNDERTAKING TRANSPORT WORK TRACTOR WORK WITH POWER TAKEOFF SHAFT PTO ENGAGED FIRE SAFETY RULES SAFETY RULES FOR WORK ON SLOPES INFORMATION AND WARNING DECALS ...

Page 14: ...d inspecting batteries Do not make any modifications and not mount parts and assemblies which modify the tractor s structure without consulting the tractor s manufacturer SAFE TRACTOR WORK Before starting the engine or work with the tractor install all protective guards Before starting the engine check that all steering controls levers hand wheels and switches are in neutral position This way you ...

Page 15: ...ng plate shall be mounted on the trailer or machine according to regulations Do not drive the tractor with trailer machine or implement without effective braking and signalling light installations in vehicle assembly or with installations of trailer machine not connected with tractor This could lead to an accident Do not leave trailers machines and implements on public roads disconnected from trac...

Page 16: ... the total capacity of fuel tank Always leave a small space for fuel expansion Always refuel after finishing work to reduce water vapour condensation occurring overnight in fuel tank Do not store fuel and lubricant materials within the distance less than 3 m from the permanent parking place of tractor Equip the place with reliably operating fire extinguishing equipment Be careful during repairs in...

Page 17: ...presented in these Instructions together with tractor drivers ATTENTION Keep stickers clean so that they are always legible If stickers are destroyed or become illegible obtain new ones from authorised dealer 1 2 4 5 6 3 7 8 Figure 2 1 Location of safety signs on PRONAR P5 tractor Item 1 Location on the left central pillar inside cab Before beginning servicing or repair activity switch of engine a...

Page 18: ...nd drive belt Item 7 Location on starter motor housing Do not make contact between starter motor terminals to start engine Never start engine standing on the ground Only start engine with key from the driver s seat making sure that gear lever and PTO are in neutral setting and that the handbrake is engaged Item 8 Location radiator housing ATTENTION Cooling system under pressure Wait until cooling ...

Page 19: ...3 1 SECTION 3 IDENTIFICATION DATA ...

Page 20: ... see Figure 3 1 item a and on the right side of front axle support Type and number of tractor cab is placed on plate located on the near side of the track cab on right side Figure 3 1 position b Figure 2 3 Location of front axle plate on right side of tractor Figure 3 2a Location of IVECO engine rating plate on oil tank on the right side of engine ZF type DANA type Figure 3 3 Location of front axl...

Page 21: ...SECTION 3 IDENTIFICATION DATA 3 3 Figure 3 4 Location of rear axle and gear box numbers OPTION Figure 3 5 Location of linkage appliances plates ...

Page 22: ...SECTION 3 IDENTIFICATION DATA 3 4 ...

Page 23: ...OSITIONING OF CONTROLS INDICATOR PANEL MULTIFUNCTION SWITCHES IGNITION ENGINE RPM CONTROL DRIVER S SEAT VENTILATION HEATING AND CAB AIR CONDITIONING SYSTEM STEERING SYSTEM BRAKES FRONT AXLE DRIVE DIFFERENTIAL LOCK MECHANISM REAR POWER TAKE OFF SHAFT PTO ...

Page 24: ...ith a lock and closed with a key Next grip the handgrip on the left side outside the cab and on the right side on the internal side of the door climb onto anti slip step and enter cab After entering close door and sit in driver s seat DANGER In order to prevent accidents when entering and leaving tractor cab use grips and steps Remove mud snow ice and dirt from steps Leaving the cab open the door ...

Page 25: ... in closed position or partially open with the aid of lever mechanism with a catch Figure 4 6 Roof flap bolt catch 1 2 External rear mirror 1 with capability of extending arm and altering the setting angle In order to extend mirror arm loosen bolt 2 securing mirror arm and after adjusting tighten the bolt The rear view mirror should be adjusted to achieve the best possible visibility to the rear o...

Page 26: ...s of air outlets by steering column 8 rear screen wiper switch 9 multifunction front screen wiper and spray switch 10 warning lights switch 11 switch controlling speed of air draught from outlets by steering column 12 accelerator lever accelerator 13 starter switch ignition 14 directing guides of air outlets in upper cab panel 15 sun blind 16 cab spotlight switch 17 cab lighting switch 18 knob con...

Page 27: ...nge PTO 540 1000 or 420 750 32 speed selection lever in chosen PTO speed range 33 lever connecting crawling gears reducer option 34 torque booster switch Powershift option 35 control lever of pair of hydraulic quick couplers at the rear of tractor 36 upper rear working lights switch 37 front working lights switch external pair so called field lights 38 upper working lights switch inner pair 39 EHR...

Page 28: ...lift arm on tractor exterior lifting 46 button controlling left arm on tractor exterior lowering 47 PTO switch button on tractor exterior only on right rear mudguard 48 link lever opening cab door from inside 49 cab door link lever lock 50 catch release link opening engine bonnet 51 battery switch 52 compressor switch lever 45 46 49 48 50 52 51 47 ...

Page 29: ...r 44 Figure 4 10 Indication accuracy is 10 rpm Figure 4 13 Rev counter 1 crankshaft rotation speed scale 2 engine hours worked and tractor speedometer km h 3 PTO I shaft rotation speed indicator rear 4 PTO II shaft rotation speed indicator front option Engine working hours counter indicates and remembers the number of engine hours worked After switching on ignition the display shows the actual num...

Page 30: ...0 105 C If the i ndicator arrow is in the red field the engine is overheating Find the cause There may be insufficient coolant liquid in cooling system fan drive v belt may be insufficiently tensioned dirt outside or inside radiator ATTENTION Not removing cause of engine overheating may lead to serious malfunction Air pressure indicator In trailer brake pneumatic system Pressure should be in the r...

Page 31: ...during engine operation that signifies malfunction and it must be corrected Also flashes when ignition key is in position I see figure D 6 not used parking lights switch indicator light road lights switch indicator light indicator light indicating the presence of water in fuel pre filter decanter or fuel tank Water must be removed from fuel pre filter decanter and from fuel tank parking brake enga...

Page 32: ...t pressing lever b in marked place causes hooter signal Multifunction front screen wiper and spray switch item 2 moving lever c backwards by one position or two engages wiper at first or second wiper speed turning lever d forward starts front screen spray After spraying screen wiper connects 2 wiping movements ATTENTION The tractor is equipped with a front screen wiper operation time program One m...

Page 33: ... three settings 0 switched off STOP may remove key 1 engaging control equipment 2 engaging starter Engage starter by turning key and press simultaneously from position 1 to position 2 After starting engine key automatically returns from position 2 to position 1 ATTENTION Do not leave ignition in position 1 for longer than necessary because it may cause damage burning out to electrical fuel pump 1 ...

Page 34: ...6 Accelerator pedal 1 may be used independently from hand accelerator lever 2 After reducing pressure on accelerator pedal engine revolution speed is reduced to level set by hand accelerator lever In the event of using RPM adjustment pedal the hand revolution adjustment lever should be set in the position corresponding to minimal revolution speed of engine lever moved to the rear ATTENTION When dr...

Page 35: ...ge 75 mm made by disengaging lever 3 teeth under seat cushion After setting position release lever block which ensures maintaining set position Back support inclination angle in range 2 16 is adjusted smoothly with the aid of knob 1 Seat height is adjusted smoothly in range 30mm by turning knob 2 Inclination angle of armrests is set with the aid of knobs 5 placed in armrests Figure 4 17 Location o...

Page 36: ...g lever 4 set required support angle and lock in set position by releasing lever Knob 5 regulates position and degree of bulge of support Adjustment is made by turning knob 5 to the right or left to obtain the desired position GRAMMER seat has three height settings low 1 medium 2 high 3 see figure beside The position of the sitting operator is set every 30mm Changing the height consists of raising...

Page 37: ...side the cab 1 2 3 Figure 4 21 Additional seat 1 part of seat lowered downwards 2 part of seat raised upwards 3 locker If there is no need to use additional seat part 1 Figure 4 21 seat should be lowered After raising part 2 of seat upwards one gains access to locker 3 ATTENTION The additional seat is only for carrying the people being trained by tractor driver Passengers should not be carried on ...

Page 38: ... 1 located in upper cab panel and 6 Figure 4 22 placed to the right of the steering column Knob connecting fan serves as fan speed regulator controlling volume of air output Connecting heater and adjustment of temperature Heater knob 5 Figure 4 22 enables smooth temperature adjustment of hot air from heater Turning heater knob to the right or left side lowers or increases temperature of air coming...

Page 39: ...r that an inflow of fresh but not cooled air raises the air temperature inside the vehicle ATTENTION In the event of high air humidity one should avoid simultaneously setting minimum temperature and RPM of fan blower This may cause frosting of evaporator which is felt due to reduction of air output In this case one must deactivate air conditioning for 2 3 minutes and set maximum fan output Air con...

Page 40: ... for assistance Do not release working agent into the atmosphere ATTENTION The closed circuit air conditioning system is filled with R134a cooling agent under pressure The user must not release cooling agent from the system In the event of damage leaks unreliability of valves etc refer to an authorised service for assistance Do not release working agent into the atmosphere ...

Page 41: ...htening the cover with screw 1 manually Figure 4 24 Change steering wheel setting along its axis 1 steering wheel axis cover together with a screw BRAKES Working brake basic During road travel brake pedals should be locked with the catch Figure 4 25 During fieldwork if necessity arises of making small radius turns one may brake after unlocking the catch the left or the right wheel by pressing the ...

Page 42: ... Front axle drive connector may be set in two positions 1 drive disengaged upper 2 drive engaged lower ATTENTION Do not engage drive during travel on a paved roads Do not use engaged front axle drive at speeds above 15 km h or turning front wheels more than 30 In the event of necessity to use front wheel drive during travel in reverse gear drive should be applied briefly position2 Figure 4 27 ATTE...

Page 43: ...s with good soil adhesion 2 lower lock engaged permanently while in fieldwork or transport in situations when driving wheels slip and the tractor is at risk of being bogged down ATTENTION Differential lock mechanism may be engaged during fieldwork and transport during increased wheel slip ATTENTION Engaging differential lock mechanism on paved surface AND WHEN TURNING THE FRONT WHEELS MORE THAN 18...

Page 44: ...one way clutch Failure to comply with the above instructions may lead to accelerated wear of PTO drive transfer system components and as a consequence increase the frequency of necessary maintenance adjustment or part replacement In PRONAR tractors the PTO drive is connected with the switch placed on the console on the right side of the seat Figure 4 29 or outside the tractor with button placed on...

Page 45: ...tton DANGER Before using the external PTO switch make certain that there is nobody and nothing near the machine or PTO shaft Never engage PTO standing directly behind the tractor or wheel between lower link arms on machine or beside it When engaging PTO never put hand or leg or any other part of the body close to three point linkage PTO or machine SELECTION OF DEPENDENT INDEPENDENT PTO ROTATION Ch...

Page 46: ...ecting appropriate PTO rotation speed 430 540 750 or 1000 rpm 1 PTO revolution speed range selector switch 2 PTO revolution speed selector switch from the selected range In order to select appropriate PTO rotation speed 430 540 750 or 1000 rpm do the following Lever 1 Figure 4 32 to engage appropriate PTO rotation speed range 540 1000 rpm grey zone in pictogram beside lever or 430 750 rpm green zo...

Page 47: ...stic cap on the end of the PTO shaft 1 Figure 4 34 and attach articulated machine PTO shaft to tractor PTO shaft terminal With tractor engine switched off one may turn tractor shaft by hand in order to engage splines on tractor shaft with machine shaft After drawing the end of the articulated PTO shaft onto the tractor PTO shaft terminal ensure that the locking ring of the PTO shaft has jumped int...

Page 48: ...Section 4 STEERING AND OPERATING CONTROLS 4 26 ...

Page 49: ... SYSTEM IN PRONAR TRACTORS EXTERNAL HYDRAULIC SYSTEM PNEUMATIC TRAILER BRAKING SYSTEM HYDRAULIC TRAILER BRAKING SYSTEM CHANGE OF FRONT AND REAR DRIVE AXLE TRACK FRONT WHEEL TURNING ANGLE ADJUSTMENT WHEEL DIMENSION CHOICE PRINCIPLES INCREASING THE TRACTION PROPERTIES OF PRONAR TRACTORS ELECTRICAL SYSTEMS REFUELLING TRACTOR OPENING ENGINE BONNET WASHING TRACTOR RUNNING IN TRACTOR TOWING TRACTOR ...

Page 50: ...d without coolant liquid in cooling system DANGER Before starting engine ensure that all protective guards are in place and appropriately secured Before starting tractor carry out the following actions WŁ 1 WYŁ switch on compressor drive Figure 5 1 if tractor will work with trailer Compressor is on the left side of the engine Lever setting 1 Figure 5 1 downwards engages compressor and upwards dise...

Page 51: ...ic control levers are in neutral position disengage clutch depress clutch pedal totally ATTENTION Tractor is equipped with starter lock if clutch pedal is not depressed totally engaging starter is not possible Turn key in the ignition to position 1 Figure 4 15 and next after starting assistance appliance light is extinguished to position 2 Start tractor engine by turning key from position 1 to pos...

Page 52: ...ators temperatures of oil coolant liquid oil pressure in engine etc ATTENTION Tractor engine must not be started by towing ATTENTION The user MUST NOT disconnect the battery while engine is running operate tractor without battery after starting release pressure on clutch pedal ...

Page 53: ... pedal set reducer lever 1 fig E 7 depending on requirements in setting L slow field gears H fast road gears ATTENTION Changing gear groups field road should take place only when tractor is completely stationary Figure 5 6 Reducer lever setting 1 slow field gears N neutral 2 fast road gears 2 1 or Figure 5 7 Gear lever of PRONAR P5 type tractors 1 gear change lever and gear selection diagram 2 gea...

Page 54: ...d to start moving in low gears in gear group selection position 1 and after moving tractor trailer combination make switch to gear group position 2 Proceed using the same method changing gears upwards until the appropriate safe driving speed is reached Crawling gears reducer option 1 Apart from field road reducer PRONAR P5 type tractors may be equipped with crawling gears reducer available option ...

Page 55: ...t liquid It is recommended to leave engine running at lower revolution speeds until oil and coolant temperature drops Stopping engine requires setting the accelerator lever 2 Figure 4 16 in minimum position and turning the ignition key to position 0 Figure 4 15 and in the event of finishing work disconnecting battery with switch inside cab Figure 5 2 Indicator lamps on control panel should be exti...

Page 56: ...er link connecting arms 2 stabilisers 3 hanging rods 4 top link arm LINKAGE OF MACHINES IMPLEMENTS Machines implements mounted are attached linked with the tractor at three points by two ball joints of lower arms and above by top link To attach the equipment adjust hanging rods and ensure that stabilisers are mounted and correctly adjusted Dismantle the agricultural hitch if it is an obstruction D...

Page 57: ...s maintained between implement and tractor cab rear screen tyres in each implement position Regulate telescopic stabilisers if needed To disconnect machine implement from three point linkage 1 lower implement onto ground ensuring that it shall not fall after disconnection from tractor 2 disconnect top link of three point linkage pull release grip releasing 1 Figure 5 11 on right and left lower arm...

Page 58: ...hreaded shafts enables its shortening or extension by rotation of central part 1 Figure 5 14 as required After regulating top link prevent autonomous change of length by tightening counter nut 2 Figure 5 14 adjustment of three point linkage top link ATTENTION When regulating top link ensure that the ends are extended in equal lengths and locked by locking nut 2 Also ensure that extension of the to...

Page 59: ...ted If locking catches 6 are taken out and set in oval opening B in the middle of the sleeve1 movement shall be possible sideways to a limited angle or to opening A pin shall act as a block limiting angle of swing ATTENTION When setting the length of the stabilisers especially in positions allowing swaying ensure that there is no possibility of contact between tyres and stabilisers or lower arms F...

Page 60: ...m 4 Figure 5 16 Spade type upper transport hitch designed for hitching two axle trailers or agricultural machines built using trailer chassis Hitch has the ability to change its position in vertical plane When attaching machines powered by PTO shaft upper transport hitch should be secured in extreme upper setting or dismantled In order to change setting of transport hitch in vertical plane pull up...

Page 61: ...ver 1 Next guide trailer drawbar eye in direction of release lever 3 Impact of eye on the lever 3 causes falling of pin and connection of trailer drawbar to tractor hitch To unhitch once again raise lever 1 upwards Figure 5 17 Automatic upper transport hitch option 1 hitch lever 2 hitch pin 3 release lever DANGER Do not touch release lever 3 Figure 5 17 with hand because this may cause injury to h...

Page 62: ...esulting in the development of vibration By appropriate programming in the electronic regulator with control of the hydraulic ram cylinder it is possible to ensure very good suppression of this vibration Figure 5 19 Vibration suppression graph Control of the rear three point lift with the electro hydraulic system is with the aid of the control pulpit Figure 5 20 located on the right side of the se...

Page 63: ...ement mounted on three point linkage 9 diagnostic indicator light 10 hydraulic lift control button on left mudguard outside tractor In the event of temporary emergence of plough from heavy soil increase plough depth by pressing lever 1 to lower setting After releasing lever 1 return it to the lowering position set earlier and the plough to the depth set with the knob 4 ATTENTION Do NOT use tractor...

Page 64: ...Figure 5 21 Lever 1 and pictograms of external hydraulic control system A lever controlling first pair of quick couplers B lever controlling second pair of quick couplers B lever controlling fourth pair of quick couplers option C lever controlling third pair of quick couplers each control lever has four following working positions LIFTING pull lever to the rear to extend attached cylinder and rais...

Page 65: ...uits check that they are clean Connecting dirty conduits causes the hydraulic system tank of your tractor to be contaminated which may despite filters installed cause malfunction of the tractor s hydraulic system pump distributor etc ATTENTION Ensure that oil in cylinders is clean and of the appropriate grade Connecting single acting cylinders In connecting single acting cylinders e g trailer to q...

Page 66: ...the event that it does not swap conduits on pair of quick couplers In order to extend double acting cylinder pull the lever controlling quick coupler to rear in lifting setting In order to retract double acting cylinder push the control lever forward beyond neutral setting in lower position Moving the lever forward beyond the lower setting selects floating setting which enables free movement of cy...

Page 67: ...lic conduits from quick couplers To disconnect hydraulic conduit grasp it with one hand at a short distance from the coupler and with second hand grasp coupler then quickly pull conduit To disconnect or to connect quick coupler reduce pressure in hydraulic system To do this before starting the motor move control lever into floating position This causes pressure drop Disconnect motor with control l...

Page 68: ...refore brakes should always be locked together with catch if a trailer is hitched to tractor Tractor handbrake is connected to the main control valve After connecting handbrake trailer brakes are activated Single conduit trailer system If the trailer is equipped with single conduit system then connect pneumatic conduit to black connector C Figure 5 24 of tractor s pneumatic system After releasing ...

Page 69: ... pressure in pneumatic system rises to about 0 5 Mpa After reaching required pressure of 0 55 0 8 Mpa on air pressure indicator loud sound of releasing excess air to atmosphere through valve will be heard Press brake pedal several times to be sure that pressure shown on the gauge falls after engaging brakes and rises after releasing them DANGER Never drive the tractor when trailer brake light is i...

Page 70: ...als in tractor Pressure in brake conduit shall be proportional to the force of pressure on brake pedal and amount to max 150 bar Main brake pedals must always be locked together with catch to ensure correct action of trailer brakes In the event of not using hydraulic coupler to brake trailer it should be covered with anti dust cover ATTENTION With engine switched off hydraulic pressure may not be ...

Page 71: ...i de of tractor Direction of arrows on side of tyres should be according to forward direction of travel of tractor Projections of tyre tread are then set properly and tyre wheel and tractor and may ensure maximum traction in given conditions DANGER Tractor wheels are very heavy Proceed with them very carefully and secure wheels against falling over during dismounting and causing injury Due to the ...

Page 72: ...mited to prevent collision of mudguard with engine bonnet simultaneously allowing further turning of wheel under mudguard Because of this there is a smaller turning radius than in the case of traditional mudguards Initial and final point adjustment at which mudguards stops during turning the wheel on right or left side is made with the aid of adjustment bolts 3 and 4 With wheels set to drive forwa...

Page 73: ...eber 11 2 R42 TL 139 A8 136 B AC 90C Continental 11 2 R42 TL 139 A8 R1 Alliance R 784 803 799 795 797 797 801 777 771 786 782 782 778 787 788 750 749 380 70 R24 TD100 Danubiana 561 X X X X X X 380 70 R24 TL 125 A8 122 B Point7 Taurus 553 X X X X 380 70 R24 A 370 Alliance 555 X X X X 380 70 R24 Continental 558 X X X X X 380 70 R24 Barum 562 X X X X X 360 70 R24 TL 122 A8 AN 25 Stomil 539 X 360 70 R...

Page 74: ...unted machines of great weight it is permissible to mount 12 45 kg weights on tractor frame bracket or front three point linkage option Figure 5 29 ATTENTION Tractor shall not be used if securing rods 2 Figure 5 29 and bolts 4 securing weights are not in place and properly tightened Space between weights is not allowed Front weight should be mainly used to improve stability of tractor when operati...

Page 75: ... If increased traction is required during winter tyres should be filled with solution of calcium chloride in proportion depending on external temperatures and tyre size Table 5 3 Type of calcium chloride depending on ambient temperatures Quantity of calcium chloride in grams per litre of water Ambient temperature 200 to 15 C 300 to 25 C 435 to 35 C Table 5 4 Type of calcium chloride depending on t...

Page 76: ...er and additional 12V power supply socket PRONAR tractors are equipped with standardised according to Polish Standards electrical system connections for trailers 1 and supply socket 12V additional receivers connected to tractor electrical systems 2 placed on rear wall of cab exterior 2 1 Connected to electrical system connection for trailers 1 Figure 5 32 are marking according to Polish Standards ...

Page 77: ...ms To gain access to these unscrew screws A and remove cover B Always install new fuses with the appropriate parameters At each fuse replacement determine and remove cause of damage to fuse A B Figure 5 34 Position of fuse sets FB1 and FB2 by steering column A screw B cover A B Figure 5 35 location of fuse set FB3 on the right above the wheel A screw B cover B A Figure 5 36 Position of fuse sets F...

Page 78: ... parking lights 7 5 A1 Sound and warning signal 7 5 B2 Front PTO connection control 5 C3 Brake lights 10 D4 Emergency lights 15 E5 Radio clock memory 10 F6 Air conditioning 15 G7 PTO control front axle drive and differential lock mechanism control 20 FB2 H8 Road lights both headlights 15 A1 Roof fan cab fan 20 B2 Rear working lights 20 C3 Front working lights 15 D4 Front working lights 15 E5 Cigar...

Page 79: ... PRONAR P5 tractor Item Type of light Figure 5 38 Bulb type Number of items for tractor 1 Working light 1 4 front and 2 rear mounted on cab roof H3 12V 55W 6 2 Head light 5 mounted on bonnet H4 12V 55 60W 2 3 Additional dip lights lamp 2 mounted on indicator bracket H7 12V 55W 2 4 Front lamp group indicator 4 parking 3 P21W indicator R10W parking 2 2 5 Rear lamp group indicator 8 P21W 2 6 Rear lam...

Page 80: ...caps should always be replaced with original replacement cap 2 Never take off the cap or pour fuel with engine running 3 Control filling nozzle while pouring fuel into tank 4 Do not fill completely Allow space for fuel expansion 5 Immediately wipe away spilt fuel 6 Do not smoke in the vicinity of diesel oil In order to remove sediment or drain fuel from tanks unscrew drain plug 1 Figure 5 40 at th...

Page 81: ...tically Bonnet catch should snap shut ATTENTION In the event of high temperatures engine side covers should be removed from tractors equipped with them WASHING TRACTOR PRONAR 7150 tractors are modern machines with a large number of electrical sub assemblies which are sensitive to water This should be remembered while washing tractor especially when using high pressure washing equipment Tractor may...

Page 82: ...ng the running in period also check every 10 hours the levels of liquids and oils in gearbox and rear axle hydraulic systems forward drive axle and engine Check the tightness of bolts securing wheels to wheel hubs After the running in period conduct service inspection after 50 hours at manufacturer s authorised service in the extent given in table TABLE OF TECHNICAL SERVICE INSPECTIONS Method of p...

Page 83: ... 10 ENGINE HOURS WORK OR DAILY SERVICE INSPECTION P 2 AFTER 250 ENGINE HOURS WORK SERVICE INSPECTION P 3 AFTER 500 ENGINE HOURS WORK SERVICE INSPECTION P 4 AFTER 1000 ENGINE HOURS WORK GENERAL MAINTENANCE RECOMMENDED FUEL OILS GREASES AND OPERATING LIQUIDS FOR USE IN PRONAR P5 TRACTORS PREPARATION OF TRACTOR FOR STORAGE PREPARATION OF TRACTOR FOR WORK AFTER A LONG PERIOD OF STORAGE ...

Page 84: ...ine filter and fuel tank Operation No 6 remove condensation from pneumatic system tank Operation No 5 check and if necessary regulate brake system Operation No 14 check coolant liquid level in engine cooling system Operation No 2 Check oil level in gearbox and hydraulic system and change oil filters of gearbox and hydraulic system Operation No 11 and 13 check oil level in hydraulic brake and clutc...

Page 85: ...ducers X X X 13 Check oil level and change oil filters in hydraulic system X X X 14 Check and adjust brake system X X 15 Check tightening of wheel hub bolts of front and rear wheels X X X 16 Check technical condition of tyres and pressure in tyres X X X 17 Check quick coupler oil release container X X X 18 Check battery X X 19 Engine air filter service X X 20 Check cab air filter X X 21 Change ins...

Page 86: ...earing of reducer pivot stub axle of front axle 3 Telescopic stabilisers 4 Upper and lower hanger points 5 Articulated joints of reducer drive shafts 6 Upper and lower securing points of hydraulic cylinder 7 Rotation axis of lift arms 8 9 Articulated joints of front axle driveshaft 10 Front axle driveshaft sleeves 11 12 Front axle rotation pivot ATTENTION Lubrication points every 50 hours Lubricat...

Page 87: ...e dry and replace Next remove again and check oil level Levels should be between the min and max marks on dipstick 1 If oil trace does not reach the lower min mark supplement oil in engine Remove stopper cap 2 of oil inlet pour in oil then check if oil level is between the marks on the dipstick IVECO engine 1 Figure 6 2 2 1 PERKINS engine 2161 2200 engine 2 1 2167 2200 engine 1 2 Dipstick Figure 6...

Page 88: ...iquid is not visible in equalisation tank then check coolant level in radiator In order to do this unscrew cap 3 of radiator inlet in PRONAR 5235 is not present and check coolant level which should be a distance of approx 10 mm from upper surface of radiator inlet If necessary pour coolant to the required level tighten cap 3 of radiator inlet and then pour coolant into equalisation tank 1 Check th...

Page 89: ...ve condensation from pneumatic installation tank strongly secure tractor handbrake block wheel and turn off engine Next move drain valve 1 to side in whatever direction and allow air to escape under pressure together with collected water After starting engine tank should be again filled with air OPERATION No 6 Sediment in fuel pre filter decanter and fine filter and fuel tank In order to remove se...

Page 90: ...asured by yielding midway between belt tensioning wheel and engine crankshaft belt wheel When a force of F 100 N is applied yielding should amount to X 10 mm Tension of belt is adjusted in by belt tensioning wheel setting after previously loosening of bolts 1 and 2 After setting tensioning wheel first tighten bolt 1 and then bolt 2 Alternator and compressor belt tension is measured by torque spann...

Page 91: ...il change oil filter 4 by performing the following actions Figure 6 12 unscrew contaminated filter cover sealing ring of new filter with oil few drops screw in new filter until sealing ring and casing make contact and then screw in by hand making one more half turn do not screw in too tightly Attention When unscrewing used filter do not use hammer chisel etc as this may damage filter casing or eng...

Page 92: ... 1 Figure 6 15 2 3 4 6 5 To change filter insert 1 of fuel pre filter drain fuel from filter unscrewing drain tap 1 of sediment tank unscrew bolt 2 securing filter insert 4 and decanter vessel 6 to body 3 remove filter insert 4 place new filter insert and place new sealing ring 5 mount decanter vessel 6 tighten bolt 2 bleed air from fuel system ...

Page 93: ...upplement it To do this unscrew cap 2 of inlet opening and add oil to the required level After checking oil level change oil filter 3 on right side of gearbox 3 Figure 6 17 pierścień uszczelniający To do this perform the following actions unscrew air bleed 4 on housing of gear selection guide rail mechanism unscrew contaminated filter 3 cover sealing ring of new filter with oil few drops screw in ...

Page 94: ...tem tank and change of oil filter ATTENTION ATTENTION Before checking on oil level in tank park tractor on level ground stop engine and apply parking brake Hydraulic oil level in PRONAR P5 tractors should be checked visually through sightglass 2 situated on a hydraulic system tank Oil level should reach midway or a part of indicator on tank housing In the event that oil does not reach halfway up t...

Page 95: ...and casing make contact and then screw in by hand making one more half turn do not screw in too tightly unstop air bleed on the inlet cap 1 of hydraulic tank Check oil level again ATTENTION When unscrewing used filter do not use hammer chisel etc as this may damage filter casing Use filters recommended by tractor manufacturer Screw in filter by hand without use of any tools OPERATION No 14 Checkin...

Page 96: ...h should be transparent vessel partially filled with brake fluid lock brake pedals with catch 4 unscrew vent screw screws 14 of right and left brake cylinder by 1 2 3 4 turn and press brake pedals to resistance After pressing pedal tighten vent screw Release pedal and repeat action until air bubbles cease to emerge from pipe During venting observe quantity of brake fluid in tanks and make sure it ...

Page 97: ...5 kG cm2 on pressure gauge located on tractor control panel set trailer brake control system in free setting and stop engine after 10 min from the moment of stopping the engine fall of pressure on pressure gauge should not exceed 2 that is approx 0 012 0 013 MPa 0 12 0 13 kG cm2 While checking air tightness of tractor pneumatic systems the systems may not be connected to trailer systems loaded wit...

Page 98: ...ure regulator for this is beside the battery box on the right side of the tractor For inflating tyres follow the following procedure remove air from system pressing air tank release valve remove protective cap 1 from pressure adjustment tube connect pumping conduit in connection to tyre inlet valve connect compressor if not connected Inflate tyre to required pressure disconnect compressor disconne...

Page 99: ...d level Check condition of terminals and any obstruction of ventilation openings in caps and clean if necessary After cleaning and tightening terminals project with technical Vaseline Figure 6 28 Charging condition of batteries may be checked based on electrolyte density It should be assumed that 100 charged battery corresponds to the density 1 28 g cm3 Charging battery above 50 1 20 g cm3 in summ...

Page 100: ... of external 4 and internal filter element 5 To check air filter proceed as follows unclip fastening catch 1 and remove air guide 2 from initial filtering element 3 take out external filtering element 4 from casing 6 check degree of contamination of surface of the internal filter element 5 without taking out NOTE It is not recommended to take out additional filtering element 5 from filter casing C...

Page 101: ...th detergent and dry Reinstall filter in reverse sequence OPERATION No 21 Change fuel fine filter insert Usage life of filter insert mainly depends on the purity of the fuel used In the event that it is suspected that fuel is not very clean filter should be checked and changed more often At each change to another fuel connected with the period autumn winter or winter spring but not less than 500 e...

Page 102: ...ated then wash with pressure washer or compressed air In the event that there are greasy substances on pipes apply detergent and then remove with pressure washer After cleaning radiator mount cover grille nets again PRONAR 5235 Tractors Figure 6 33a Check contamination of nets 1 and 2 radiator grille Figure 6 33a If necessary clean them Using compressed air or pressure washer In order to clean rad...

Page 103: ...ace it with new filter unscrew contaminated high pressure filter 4 on left side of tractor in front of fuel tank and replace filter insert Cover sealing ring of filter body with oil few drops and then screw filter housing to body unscrew contaminated filter 5 cover sealing ring of new filter with oil few drops screw in new filter until sealing ring and casing make contact and then screw in by hand...

Page 104: ...plug 2 OPERATION No 25 Changing oil in front axle drive body and reducers Change oil after finishing work and stopping the engine Before changing oil filter park tractor on a level surface and brake with parking brake 1 Figure 6 37 2 3 In order to change oil set wheel so that control drain inlet tap of reducer 1 is at the lowest position Unscrew drain tap and drain oil to previously prepared basin...

Page 105: ...dges of front drive axle tightening all securing collar bolts of two drive shafts of front axle tightening bolt connections of engine with drive system with front bracket and front bracket with front axle ATTENTION If necessary change bolts securing driveshaft collars change them only for bolts available at authorised sales or service points ATTENTION No loose play is permissible in bolt connectio...

Page 106: ...t insert new bulb and take care that special shape of bulb frame properly fits in light socket Replacing bulbs in individual lamps involves removing glass cover and replacing bulb for a new one according to specification in Electrical systems section of tractor s Operator s Manual ATTENTION After each bulb replacement check set light setting OPERATION No 30 Road light adjustment ATTENTION With reg...

Page 107: ...ured the distance Y 330 mm from the centre of the wheel hub Metal strips shall be so set that extension X of cylinder piston 3 from steering system cylinder shall be identical on both sides To measure wheel convergence measure distance Y on strips at a distance of 330 mm from centre of wheel at the height of wheel hub axis and mark place of measurement e g with chalk Next measure distance A2 betwe...

Page 108: ...ast every 2 years Gearbox and rear axle lubrication system 34 0 SAE 10W 30 10W 40 According to ZF reference list at end of Operator s Manual 1000 Hydraulic system front three point linkage 40 0 2 0 L HL 32 1000 Hydraulic clutch and brakes assistance system ok 0 5 DOT 4 at least every 2 years Front drive axle Main gear 5 0 reducers 2x0 75 SAE 10W 30 According to ZF reference list at end of Operator...

Page 109: ...a warm dry place where they can be occasionally charged set tractor on supports under axles so that tyres are not burdened and reduce the pressure to 70 of normal working pressure PREPARATION OF TRACTOR FOR WORK AFTER A LONG PERIOD OF STORAGE Preparation of tractor for work after longer storage requires the following actions supplement air in tractor wheels to values applied in normal work take tr...

Page 110: ...SECTION 6 MAINTENANCE 6 28 ...

Page 111: ...SECTION 7 TECHNICAL SPECIFICATION 7 1 SECTION 7 TECHNICAL SPECIFICATION ...

Page 112: ...SECTION 7 TECHNICAL SPECIFICATION 7 2 DIMENSIONS Version with weights 1 Versions 5110 5130 2 Versions 5115 5135 5235 3 Tyre 11 2R42 4 Tyres 18 4R34 520 70R34 i 600 65R34 5 Tyre 16 9R38 Figure 7 1 ...

Page 113: ...nt axle width Rear axle width 380 70R24 526 mm 1559 1859 mm 1939 2239 mm 360 70R24 505 mm 1559 1859 mm 1916 2216 mm 420 65R24 507 mm 1559 1859 mm 1954 2254 mm 11 2R24 495 mm 1504 1808 mm 1788 2092 mm 18 4R34 735 mm 1538 1912 mm 2005 2379 mm 16 9R38 750 mm 1542 1916 mm 1971 2345 mm 520 70R34 730 mm 1698 1912 mm 2218 2432 mm 600 65R34 714 mm 1698 1912 mm 2278 2492 mm 11 2R42 728 mm 1528 1784 mm 1812...

Page 114: ...nism Self locking high friction Clutch Single plate friction hydraulically controlled Power takeoff shaft means of connection Electro hydraulic speed ranges min 1 430 540 750 1000 depending on roads Front power takeoff shaft 1 means of connection electro hydraulic speed ranges min 1 1000 Dimensions and weight Tare weight vehicle ready to move off with operating liquids and driver 75kg kg 4815 5144...

Page 115: ...entilation and heating systems Ergonomic control panels Variable settings of moving indicator panel and steering column Tilting side windows and rear window Additional soft folding passenger seat large number of lockers within reach Noise level at operator position 80dBA at maximum speed 1 Optionally available 2 Optionally available without Power Shift 3 Optionally available may only work with dri...

Page 116: ...SECTION 7 TECHNICAL SPECIFICATION 7 6 ...

Page 117: ...SECTION 8 REFERENCE LISTS 8 1 SECTION 8 REFERENCE LISTS REFERENCE LIST OF OILS APPLIED IN GEARBOX AND ZF REAR AXLE REFERENCE LIST OF OILS APPLIED IN ZF FRONT DRIVE AXLE ...

Page 118: ... ORLY INTERNATIONAL G I E VIEUX THANN F PAKELO MOTOR OIL S R L SAN BONIFACIO VR I PANOLIN AG MADETSWIL CH PANOLIN AG MADETSWIL CH PETROGAL S A LISBOA P RAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH WERTHER D REPSOL YPF LUBRICANTES Y ESPECIALIDADES MADRID E SHELL INTERNATIONAL PETROLEUM COMP LTD LONDON GB SHELL INTERNATIONAL PETROLEUM COMP LTD LONDON GB SHELL INTERNATIONAL PETROLEUM COMP LTD LONDON GB SRS...

Page 119: ... GB BUCHER AG LANGENTHAL LANGENTHAL CH CASTROL INTERNATIONAL PANGBOURNE READING GB CASTROL INTERNATIONAL PANGBOURNE READING GB CASTROL INTERNATIONAL PANGBOURNE READING GB CEPSA LUBRICANTS S A MADRID E CHEVRONTEXACO GHENT B EXXON MOBIL CORPORATION FAIRFAX VIRGINIA USA EXXON MOBIL CORPORATION FAIRFAX VIRGINIA USA FUCHS PETROLUB AG MANNHEIM D KUWAIT PETROLEUM R T B V EUROPOORT RT NL MAZIVA ZAGREB D O...

Page 120: ... F IGOL FRANCE SA AMIENS F JOHN DEERE MANNHEIM D JOHN DEERE WATERLOO USA KENDALL MOTOR OIL CONOCOPHILLIPS C HOUSTON USA KUWAIT PETROLEUM R T B V EUROPOORT RT NL KUWAIT PETROLEUM R T B V EUROPOORT RT NL MAZIVA ZAGREB D O O ZAGREB HR OEL BRACK AG HUNZENSCHWIL CH OMV REFINING MARKETING GMBH WIEN A PAKELO MOTOR OIL S R L SAN BONIFACIO VR I PANOLIN AG MADETSWIL CH PETROGAL S A LISBOA P RAVENSBERGER SCH...

Page 121: ...NOTES ...

Page 122: ... ...

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