New Holland T4020V Service Manual Download | Manualshive

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INTRODUCTION

Advice Important notice

All maintenance and repair work described in this manual must be performed exclusively by NEW HOLLAND service
technicians, in strict accordance with the instructions given and using any specific tools necessary. Anyone performing
the operations described herein without strictly following the instructions is personally responsible for any eventual
injury or damage to property.

47888351 03/08/2016

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Summary of Contents for T4020V

Page 1: ...4020V T4030V T4040V T4050V T4060V Tractor Part number 47888351 English July 2016 2016 CNH Industrial Italia S p A All Rights Reserved SERVICE MANUAL 1 4 Part number 47888351 T4030N T4040N T4050N T4060...

Page 2: ...4040N Without cab Model Year 2012 ZCJE04365 ZDJE11547 T4040N Without cab Z8JE15170 ZCJE08869 T4040V With cab Model Year 2012 ZCJE05523 ZDJE09978 T4040V With cab Z8JE04453 ZCJE08151 T4040V Without cab...

Page 3: ...land F5AE9484B T4030N With cab Model Year 2012 ZCJE06854 ZDJE10061 Asia Pacific F5AE9484B T4030N Without cab Model Year 2012 ZCJE12159 ZDJE09449 Australia New Zealand F5AE9484B T4030N Without cab Mode...

Page 4: ...Pacific F4CE9484 T4050N Without cab Z8JE02338 ZCJE07673 Australia New Zealand F4CE9484 T4050N Without cab Z8JE02338 ZCJE07673 Middle East Africa F4CE9484 T4050N Without cab Z8JE02338 ZCJE07673 Asia P...

Page 5: ...ia New Zealand F5AE9484A T4020V Without cab Z8JE03611 ZCJE09385 Europe F5AE9484A T4020V With cab Model Year 2012 ZCJE06109 ZDJE10384 Asia Pacific F5AE9484A T4020V With cab Model Year 2012 ZCJE06109 ZD...

Page 6: ...4397 ZDJE11084 Asia Pacific F5AE9484B T4040V With cab Z8JE04453 ZCJE08151 Middle East Africa F5AE9484G T4040V With cab Z8JE04453 ZCJE08151 Australia New Zealand F5AE9484G T4040V With cab Z8JE04453 ZCJ...

Page 7: ...484 T4050V With cab Model Year 2012 ZCJE02892 ZDJE10111 Australia New Zealand F4CE9484 T4050V With cab Model Year 2012 ZCJE02892 ZDJE10111 Europe F4CE9484 T4050V Without cab Model Year 2012 ZCJE13869...

Page 8: ...wer shuttle transmission 21 4 21 134 Power shuttle transmission external controls 21 5 21 154 Power shuttle transmission internal components 21 6 21 145 Gearbox internal components 21 7 21 160 Creeper...

Page 9: ...es and controls 33 33 202 Hydraulic service brakes 33 1 33 110 Parking brake or parking lock 33 2 33 220 Trailer brake hydraulic control 33 3 Hydraulic systems 35 35 160 Front hitch controls and lines...

Page 10: ...tarting system 55 3 55 301 Alternator 55 4 55 302 Battery 55 5 55 202 Cold start aid 55 6 55 640 Electronic modules 55 7 55 051 Cab Heating Ventilation and Air Conditioning HVAC controls 55 8 55 050 H...

Page 11: ...platform less cab 90 1 90 114 Operator protections 90 2 90 150 Cab 90 3 90 151 Cab interior 90 4 90 154 Cab doors and hatches 90 5 90 100 Engine hood and panels 90 6 90 102 Engine shields hood latche...

Page 12: ...INTRODUCTION 47888351 03 08 2016 1...

Page 13: ...3 Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS 4 Safety rules SAFETY REGULATIONS 5 Personal safety CAB AIR CONDITIONING SYSTEM 8 Basic instructions 9 Consumables 11 See con...

Page 14: ...sively by NEW HOLLAND service technicians in strict accordance with the instructions given and using any specific tools necessary Anyone performing the operations described herein without strictly fol...

Page 15: ...6199 ANZ APAC MEA WE Starting the system at low temperatures can damage the compressor Only operate the air conditioner when the engine is hot and the temperature inside the cab is at least 20 C 68 00...

Page 16: ...in force Disconnect the batteries and label all controls to indicate that the vehicle is being serviced Block the machine and all equipment which should be raised Do not check or fill fuel tanks accum...

Page 17: ...e of protruding metal parts use protective goggles or goggles with side guards helmets special footwear and gloves Handle all parts carefully do not put your hands or fingers between moving parts wear...

Page 18: ...c tools when checking pressure values on the hydraulic system WHEELS AND TYRES Check that the tyres are correctly inflated at the pressure specified by the manufacturer Periodically check possible dam...

Page 19: ...ion of emptying and charging the system must be carried out in a well ventilated area well away from any naked flames During the charging and emptying operations take the necessary precautions to prot...

Page 20: ...tap the seal with a hammer or mallet Whilst inserting the seal check that the it is perpendicular to the seat once settled make sure that it makes contact with the thrust element if required To preven...

Page 21: ...fe conditions Important notes Wear limit values indicated for certain parts are recommended but not binding The terms front rear right hand and left hand when referred to different parts are intended...

Page 22: ...MC D4 MIL L 2104E Brake circuit With front brakes 0 5 0 7 NEW HOLLAND AMBRA BRAKE LHM oil NH610A ISO 7308 Standard front axle axle housing with brake without brake final drives each 4 0 4 0 0 6 NEW HO...

Page 23: ...INTRODUCTION 47888351 03 08 2016 12...

Page 24: ...b Z8JE03840 ZCJE10920 T4040N Without cab Model Year 2012 ZCJE04365 ZDJE11547 T4040N Without cab Z8JE15170 ZCJE08869 T4040V With cab Model Year 2012 ZCJE05523 ZDJE09978 T4040V With cab Z8JE04453 ZCJE08...

Page 25: ...Contents Engine 10 10 001 Engine and crankcase 10 1 47888351 03 08 2016 10...

Page 26: ...l Year 2012 ZCJE01906 ZDJE09775 T4030V With cab Z8JE04295 ZCJE10898 T4030V Without cab Model Year 2012 ZCJE04397 ZDJE11084 T4030V Without cab Z8JE13092 ZCJE07076 T4040N With cab Model Year 2012 ZCJE08...

Page 27: ...Year 2012 ZCJE02892 ZDJE10111 T4050V With cab Z8JE04822 ZCJE10163 T4050V Without cab Model Year 2012 ZCJE13869 ZDJE11531 T4050V Without cab Z8JE14721 ZCJE04768 T4060N With Cab ZCJE05677 ZDJE08122 T40...

Page 28: ...47888351 03 08 2016 10 1 10 001 1...

Page 29: ...Contents Engine 10 Engine and crankcase 001 SERVICE Engine Remove 3 Install 7 47888351 03 08 2016 10 1 10 001 2...

Page 30: ...tion in Drive shaft Disassemble 21 145 propeller shafts and guard only removal 4 Unscrew the plug and drain the front transmission cas ing prescribed quantity 44 l 11 62 US gal WLSPVNS10C1 11A 2 5 Dis...

Page 31: ...ve the transmission oil inlet pipe together with the above mentioned sleeve WLSPVNS10C1 15A 6 9 Unscrew the fixing clamps and disconnect the pipes 1 and 2 from the cooler the sleeve 4 between the air...

Page 32: ...fixing clamps and detach the upper 1 and lower 2 sleeves from the engine radiator WLSPVNS10C1 19A 10 13 Unhook the catch and extract the transmission oil ra diator 1 WLSPVNS10C1 20A 11 14 Disconnect...

Page 33: ...onnect the engine to the hoist using a chain and make it take up the strain 19 Unscrew the bolts 1 securing the engine to the trans mission clutch casing and detach the engine assem bly and front axle...

Page 34: ...e steering cylinder control piping 13 Connect the electrical connections of the secondary tank fuel level and clogged air filter 14 Position and secure the connecting pipes of the cooler turbocharger...

Page 35: ...Index Engine 10 Engine and crankcase 001 Engine Install 7 Engine Remove 3 47888351 03 08 2016 10 1 10 001 8...

Page 36: ...47888351 03 08 2016 10 1 10 001 9...

Page 37: ...ND policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production...

Page 38: ...b Z8JE03840 ZCJE10920 T4040N Without cab Model Year 2012 ZCJE04365 ZDJE11547 T4040N Without cab Z8JE15170 ZCJE08869 T4040V With cab Model Year 2012 ZCJE05523 ZDJE09978 T4040V With cab Z8JE04453 ZCJE08...

Page 39: ...Contents Clutch 18 18 100 Clutch mechanical release control 18 1 18 104 Clutch hydraulic release control 18 2 18 110 Clutch and components 18 3 47888351 03 08 2016 18...

Page 40: ...ab Model Year 2012 ZCJE01906 ZDJE09775 T4030V With cab Z8JE04295 ZCJE10898 T4030V Without cab Model Year 2012 ZCJE04397 ZDJE11084 T4030V Without cab Z8JE13092 ZCJE07076 T4040N With cab Model Year 2012...

Page 41: ...Year 2012 ZCJE02892 ZDJE10111 T4050V With cab Z8JE04822 ZCJE10163 T4050V Without cab Model Year 2012 ZCJE13869 ZDJE11531 T4050V Without cab Z8JE14721 ZCJE04768 T4060N With Cab ZCJE05677 ZDJE08122 T40...

Page 42: ...47888351 03 08 2016 18 1 18 100 1...

Page 43: ...Contents Clutch 18 Clutch mechanical release control 100 SERVICE Clutch mechanical release control Remove 3 Install 6 47888351 03 08 2016 18 1 18 100 2...

Page 44: ...2 MOIL16TR01988AA 1 2 Correctly disconnect the electrical connector 1 from the engine starting inhibitor switch 2 3 Loosen the two indicated connection screws of the switch 2 and the relevant washers...

Page 45: ...rom the small rod 3 MOIL16TR00374AA 5 9 Manually remove the spring 1 including eyelet screw 2 and store them in a suitable place MOIL16TR00375AA 6 10 Loosen the screw 1 11 Move down the tie rod 2 12 M...

Page 46: ...rol 14 Remove the seeger 3 and release the tie rod pin 1 15 Remove the tie rod 2 and store it in a suitable place 16 Remove the two indicated needle bearings from the clutch pedal axle MOIL16TR00378AA...

Page 47: ...ger 3 4 Install the two indicated needle bearings inside the clutch pedal axle MOIL16TR00378AA 2 5 Recover and thoroughly clean the pedal axle rod 1 MOIL16TR00377AA 3 6 Recover and thoroughly clean th...

Page 48: ...the nut 1 MOIL16TR00374AA 6 15 Thoroughly clean the master clutch pedal assembly housing under the dashboard column on the left side of the vehicle 16 Carefully place the master clutch pedal assembly...

Page 49: ...connect the electrical connector 2 to the switch 1 21 Tighten the two indicated connection screws and the relevant washers MOIL16TR01989AA 9 Next operation A Connect the battery negative prong B Proce...

Page 50: ...Index Clutch 18 Clutch mechanical release control 100 Clutch mechanical release control Install 6 Clutch mechanical release control Remove 3 47888351 03 08 2016 18 1 18 100 9...

Page 51: ...47888351 03 08 2016 18 1 18 100 10...

Page 52: ...b Model Year 2012 ZCJE01906 ZDJE09775 T4030V With cab Z8JE04295 ZCJE10898 T4030V Without cab Model Year 2012 ZCJE04397 ZDJE11084 T4030V Without cab Z8JE13092 ZCJE07076 T4040N With cab Model Year 2012...

Page 53: ...Year 2012 ZCJE02892 ZDJE10111 T4050V With cab Z8JE04822 ZCJE10163 T4050V Without cab Model Year 2012 ZCJE13869 ZDJE11531 T4050V Without cab Z8JE14721 ZCJE04768 T4060N With Cab ZCJE05677 ZDJE08122 T40...

Page 54: ...47888351 03 08 2016 18 2 18 104 1...

Page 55: ...Contents Clutch 18 Clutch hydraulic release control 104 SERVICE Clutch hydraulic release control Travel adjust 3 47888351 03 08 2016 18 2 18 104 2...

Page 56: ...Loosen the locknut 1 and turn the nut 2 anticlock wise Check that travel is between 148 152 mm 5 8268 5 9842 in Tighten the locknut 1 WLSPVNS18C1 49A 2 Operate the unit four or five times Check that t...

Page 57: ...Index Clutch 18 Clutch hydraulic release control 104 Clutch hydraulic release control Travel adjust 3 47888351 03 08 2016 18 2 18 104 4...

Page 58: ...el Year 2012 ZCJE01906 ZDJE09775 T4030V With cab Z8JE04295 ZCJE10898 T4030V Without cab Model Year 2012 ZCJE04397 ZDJE11084 T4030V Without cab Z8JE13092 ZCJE07076 T4040N With cab Model Year 2012 ZCJE0...

Page 59: ...Year 2012 ZCJE02892 ZDJE10111 T4050V With cab Z8JE04822 ZCJE10163 T4050V Without cab Model Year 2012 ZCJE13869 ZDJE11531 T4050V Without cab Z8JE14721 ZCJE04768 T4060N With Cab ZCJE05677 ZDJE08122 T40...

Page 60: ...47888351 03 08 2016 18 3 18 110 1...

Page 61: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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