New Holland T4.105 Service Manual Download Page 8

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Contents

INTRODUCTION

Engine....................................................................................... 10

[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

[10.501] Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust
treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4

Clutch ....................................................................................... 18

[18.100] Clutch mechanical release control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1

[18.104] Clutch hydraulic release control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.2

[18.110] Clutch and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.3

Transmission.............................................................................. 21

[21.130] Mechanical transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1

[21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2

[21.110] Master clutch housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3

[21.134] Power shuttle transmission external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4

[21.154] Power shuttle transmission internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5

[21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6

[21.162] Reverser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.7

[21.168] Hi-Lo unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.8

[21.109] Transmission cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.9

[21.118] Transmission/Rear drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.10

[21.148] Transmission/Rear drive internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.11

[21.AAA] Transmission generic sub-group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.12

Four-Wheel Drive (4WD) system .................................................. 23

[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1

[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2

47803847 15/12/2014

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Summary of Contents for T4.105

Page 1: ...T4 95 T4 105 T4 115 Tractor PIN ZDJT13873 and above Part number 47803847 English November 2014 2014 CNH Industrial Italia S p A All Rights Reserved SERVICE MANUAL 1 4 Part number 47803847 T4 75 T4 85...

Page 2: ...with cab with mechanical or power shuttle transmission ZxJT0xxxx T4 75 with cab with hi lo transmission ZxJT0xxxx T4 75 with cab with hi lo transmission with Supersteer front axle ZxJT0xxxx T4 75 les...

Page 3: ...L413L A001 T4 105 con cabina con trasmissione meccanica o Power Shuttle ZxJT0xxxx Middle East Africa F5DFL413L A001 T4 105 con cabina con trasmissione hi lo ZxJT0xxxx Europe F5DFL413L A001 T4 105 con...

Page 4: ...missione meccanica o Power Shuttle ZxJT0xxxx Europe F5DFL413H A002 T4 75 con cabina con trasmissione meccanica o Power Shuttle ZxJT0xxxx Asia Pacific F5DFL413H A002 T4 75 con cabina con trasmissione m...

Page 5: ...meccanica o Power Shuttle ZxJT0xxxx Europe F5DFL413J A001 T4 85 con cabina con trasmissione meccanica o Power Shuttle ZxJT0xxxx Middle East Africa F5DFL413J A001 T4 85 con cabina con trasmissione mec...

Page 6: ...ssione meccanica o Power Shuttle ZxJT0xxxx Asia Pacific F5DFL413K A001 T4 95 con cabina con trasmissione meccanica o Power Shuttle ZxJT0xxxx Europe F5DFL413K A001 T4 95 con cabina con trasmissione mec...

Page 7: ...senza cabina con trasmissione hi lo ZxJT0xxxx Asia Pacific F5DFL413K A001 T4 95 senza cabina con trasmissione hi lo ZxJT0xxxx Middle East Africa F5DFL413K A001 T4 95 senza cabina con trasmissione hi...

Page 8: ...ntrols 21 1 21 112 Power shuttle transmission 21 2 21 110 Master clutch housing 21 3 21 134 Power shuttle transmission external controls 21 4 21 154 Power shuttle transmission internal components 21 5...

Page 9: ...ar Power Take Off PTO 31 3 31 114 Two speed rear Power Take Off PTO 31 4 31 146 Front Power Take Off PTO 31 5 Brakes and controls 33 33 202 Hydraulic service brakes 33 1 33 110 Parking brake or parkin...

Page 10: ...216 Cylinders 41 5 Wheels 44 44 511 Front wheels 44 1 44 520 Rear wheels 44 2 Cab climate control 50 50 100 Heating 50 1 50 104 Ventilation 50 2 50 200 Air conditioning 50 3 Electrical systems 55 55...

Page 11: ...1 82 300 Bucket 82 2 82 AAA Front loader and bucket generic sub group 82 3 Platform cab bodywork and decals 90 90 150 Cab 90 1 90 151 Cab interior 90 2 90 160 Cab interior trim and panels 90 3 90 154...

Page 12: ...INTRODUCTION 47803847 15 12 2014 1...

Page 13: ...NINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS 4 Safety rules SAFETY REGULATIONS 5 Personal safety CAB AIR CONDITIONING SYSTEM 8 Basic instructions 9 Special tools NOTES FOR EQUIPMENT 11 Consumab...

Page 14: ...sively by NEW HOLLAND service technicians in strict accordance with the instructions given and using any specific tools necessary Anyone performing the operations described herein without strictly fol...

Page 15: ...e hose fittings to avoid twisting the fitting Do not use any type of engine oil to lubricate the compressor and the system Never leave the compressor oil container open always make sure that it is tig...

Page 16: ...in force Disconnect the batteries and label all controls to indicate that the vehicle is being serviced Block the machine and all equipment which should be raised Do not check or fill fuel tanks accum...

Page 17: ...e of protruding metal parts use protective goggles or goggles with side guards helmets special footwear and gloves Handle all parts carefully do not put your hands or fingers between moving parts wear...

Page 18: ...c tools when checking pressure values on the hydraulic system WHEELS AND TYRES Check that the tyres are correctly inflated at the pressure specified by the manufacturer Periodically check possible dam...

Page 19: ...ater one spoonful of acid in 1 4 cup of water and seek medical assistance immediately freezing of the skin caused by contact with liquid refrigerant may be treated by gradually warming the injured are...

Page 20: ...grease and fill the gap between the sealing lip and the dust lip on double lip seals with grease insert the seal in its seat and press down using a flat punch do not tap the seal with a hammer or mall...

Page 21: ...RY REMOVED External power supply cables should only be connected to the respective positive and negative cable terminals using efficient clamps that guarantee adequate and secure contact Disconnect al...

Page 22: ...for use with NEW HOLLAND vehicles necessary to make reliable repair accurately built and strictly tested to offer efficient and long lasting working means By using these tools repair personnel will be...

Page 23: ...AMBRA UNITEK MASTERGOLD SBL CJ 4 SAE 10W 40 MAT3521 API CJ 4 ACEA E7 E9 Brake control circuit 0 7 l 0 18 US gal NEW HOLLAND AMBRA BRAKE LHM NH 610 A ISO 7308 Front axle 4 5 l 1 2 US gal Final drives e...

Page 24: ...e ones fitted during production Only genuine parts can offer this guarantee When ordering spare parts always provide the following information tractor model commercial name and frame number engine typ...

Page 25: ...INTRODUCTION 47803847 15 12 2014 14...

Page 26: ...mission ZxJT0xxxx T4 75 with cab with mechanical or power shuttle transmission ZxJT0xxxx T4 75 with cab with hi lo transmission ZxJT0xxxx T4 75 with cab with hi lo transmission with Supersteer front a...

Page 27: ...s Engine 10 10 001 Engine and crankcase 10 1 10 216 Fuel tanks 10 2 10 501 Exhaust Gas Recirculation EGR Diesel Particulate Filter DPF exhaust treatment 10 3 10 414 Fan and drive 10 4 47803847 15 12 2...

Page 28: ...on ZxJT0xxxx T4 115 less cab with hi lo transmission ZxJT0xxxx T4 115 with cab with hi lo transmission ZxJT0xxxx T4 115 with cab with hi lo transmission with Supersteer front axle ZxJT0xxxx T4 75 less...

Page 29: ...xJT0xxxx T4 95 less cab with mechanical or power shuttle transmission ZxJT0xxxx T4 95 with cab with mechanical or power shuttle transmission ZxJT0xxxx T4 95 with cab with hi lo transmission ZxJT0xxxx...

Page 30: ...47803847 15 12 2014 10 1 10 001 1...

Page 31: ...Contents Engine 10 Engine and crankcase 001 SERVICE Engine Remove 3 Remove 13 Install 23 Install 33 See content for specific models 47803847 15 12 2014 10 1 10 001 2...

Page 32: ...JT0xxxx T4 95 with cab with mechanical or power shuttle transmission ZxJT0xxxx T4 95 less cab with mechanical or power shuttle transmission ZxJT0xxxx 1 Remove the engine hood 1 as indicated in Hood Re...

Page 33: ...ing bolts on the guard of the front axle control shaft Then remove the guard 1 WLAPL4S10C112AA 5 9 Remove the circlip 2 and move the front sleeve 1 in the direction indicated by the arrow until it is...

Page 34: ...16A 8 12 Place a suitable container under the drain plug 1 for the gearbox transmission oil Loosen the plug Drain the oil MOIL13TR00197AA 9 13 Remove the brakes reservoir heat shield 1 MOIL12APL98 10...

Page 35: ...il vapor duct 1 on the right hand side of the engine WLAPL4S10C120A 13 17 Free the air cleaner bracket hood support 1 from the fixing screws and remove it WLAPL4S10C121A 14 ATTENTION The filter outlet...

Page 36: ...right hand side of the engine These screws work on a vertical slot that allows the support 2 to take on various height positions Before removal take some references on the position of the unit on the...

Page 37: ...pe 1 Subsequently remove the filter together with the sup port 3 WLAPL4S10C126A 19 22 Detach the oil filter inlet pipe from the transmission 2 23 Detach the supply pipe 1 from the mid mount remote val...

Page 38: ...On the cable 1 of the FTP cable engine interface detach all of the connections 2 Leave only those connections on the maxi fuse case and on the glow plug controller Then after cutting the clamps pick u...

Page 39: ...ing Apply the hand brake WLAPL4S10C129A 26 34 Position the movable tool for dismantling tractors 2 380000405 with the bracket and adapter plate under the engine Place a wooden block 1 between the poin...

Page 40: ...ting a wooden plug 2 between parts 3 and 1 WLAPL4S10C133A 31 39 Position a jack stand under the rear of the engine so as to be able to safely release the hoist with the coupling device Add a rope or c...

Page 41: ...to not damage the fins of the radiator on the axle with the engine fan 1 Rest the engine 2 on a support WLAPL4S10C138A 34 42 Remove the cooling fan 1 MOIL14UTL0038AA 35 43 Loosen the compressor fixin...

Page 42: ...ansmission with Supersteer front axle ZxJT0xxxx T4 85 less cab with hi lo transmission ZxJT0xxxx T4 95 with cab with hi lo transmission ZxJT0xxxx T4 95 with cab with hi lo transmission with Supersteer...

Page 43: ...reduction gear case Use a pneumatic gun to remove the retaining nuts of the left hand rear wheel Then remove the wheel WLAPL4S10C110A 4 8 Unscrew the front central and rear retaining bolts on the gua...

Page 44: ...he shaft on the back WLAPL4S10C115AA 7 11 Loosen the union of the radiator coolant return line of the cab heater Drain and collect the engine coolant WLAPL4S10C116A 8 12 Place a suitable container und...

Page 45: ...4S10C119A 12 16 Loosen the clamp 2 that fastens the air intake duct to the turbine Then free the air cleaner 4 together with the support bracket 3 from the screws that secure it Disconnect the oil vap...

Page 46: ...the support The upper part 1 and the right hand part 2 should be removed as a block when possible by removing the fixing screws 3 to the right hand side of the engine These screws work on a vertical s...

Page 47: ...e 1 Subsequently remove the filter together with the sup port 3 WLAPL4S10C126A 19 22 Detach the oil filter inlet pipe from the transmission 2 23 Detach the supply pipe 1 from the mid mount remote valv...

Page 48: ...n the cable 1 of the FTP cable engine interface detach all of the connections 2 Leave only those connections on the maxi fuse case and on the glow plug controller Then after cutting the clamps pick up...

Page 49: ...ing Apply the hand brake WLAPL4S10C129A 26 34 Position the movable tool for dismantling tractors 2 380000405 with the bracket and adapter plate under the engine Place a wooden block 1 between the poin...

Page 50: ...ting a wooden plug 2 between parts 3 and 1 WLAPL4S10C133A 31 39 Position a jack stand under the rear of the engine so as to be able to safely release the hoist with the coupling device Add a rope or c...

Page 51: ...the fins of the radiator on the axle with the engine fan 1 Rest the engine 2 on a support WLAPL4S10C138A 34 42 Remove the viscous coupling 1 together with the fan 2 WLAPL4S10C144A 35 43 Loosen the co...

Page 52: ...chanical or power shuttle transmission ZxJT0xxxx T4 95 less cab with mechanical or power shuttle transmission ZxJT0xxxx 1 Refit the flexible belt on the alternator and take up the slack according to t...

Page 53: ...rmost part in or der to slightly force the belt WLAPL4S10C143A 3 6 With your left hand on the fan and right hand on the tool move both clockwise in order to take the belt onto the compressor pulley Pu...

Page 54: ...essary adjuster spacers for the cylinder block sump support WLAPL4S10C138A 6 11 Reposition the movable tool for dismantling tractors 2 under the engine Place a wooden block 1 in the point of contact b...

Page 55: ...requires the presence of two or three workers to use the specific movable tool for dismantling tractors to move the en gine front axle assembly close to the gearbox case 19 In the phase of installing...

Page 56: ...eturn the main engine cable 3 back into position Connect the sensors and switches located on the en gine the connectors 4 on the controller 5 and on the maxi fuse compartment Fasten the wiring with cl...

Page 57: ...B 16 29 Reconnect the power steering control valve oil filter together with the support 3 Reconnect the oil drain line 2 from the power steering and the supply line to the control valve of the gearbox...

Page 58: ...hand screws and to the support 1 with the two upper screws WLAPL4S10C124A 21 34 Refit the DPF filter assembly Return the entire unit into position Fasten the four fixing screws of the as sembly to th...

Page 59: ...upport of the air filter bracket 1 WLAPL4S10C121A 24 37 Reassemble the air filter unit 4 and the respective support 3 Fix the screws on the filter bracket and on the supply duct on the radiator Refit...

Page 60: ...djust the shaft end play WLAPL4S10C115AA 29 42 Refit the guard of the front axle control shaft 1 Tighten the front central and rear retaining bolts WLAPL4S10C112AA 30 43 Using a hydraulic jack raise t...

Page 61: ...and brack ets 46 Top up the air conditioning system with refrigerant us ing the specific controller 380000315 WLAPL4S10C106AA 33 47 Refit the front wheel fenders 2 if applicable Tighten the respective...

Page 62: ...sion with Supersteer front axle ZxJT0xxxx T4 75 less cab with hi lo transmission ZxJT0xxxx T4 85 with cab with hi lo transmission ZxJT0xxxx T4 85 with cab with hi lo transmission with Supersteer front...

Page 63: ...racket 2 polyv belt pulley outer edge 3 Tool recess Used to drive the tool This recess houses the bracket 1 4 Tail Used to drive the polyv belt in the pulley seat 5 Hitching Thanks to this recess wher...

Page 64: ...on the ends so that they do not come loose 7 Position the alternator 1 and the elastic belt 3 Tighten the belt tensioner 2 WLAPL4S10C145A 4 8 Reposition the viscous joint 1 and the cooling fan 2 WLAPL...

Page 65: ...previously fitted on the rear of the engine WLAPL4S10C131AA 8 13 Remove the fixed jack stand 3 previously positioned under the support of the groove 1 of the drive of the front axle and the wooden plu...

Page 66: ...the engine front axle assem bly to the gearbox case it is necessary to push on the front wheels taking great care in the end phase of coupling over both the pipes and the cables electri cal connection...

Page 67: ...TP interface engine cable 1 on the machine Reconnect the various connections 2 Se cure the wiring with clamps WLAPL4S10C137A 14 26 Refit the starter motor 2 Then connect the ground cable of the engine...

Page 68: ...0C126A 17 30 Refit the two pipes 2 of the heat exchanger and if present of the front braking assembly 1 MOIL13TR01800AA 18 31 Reconnect the supply line to the mid mount remote valves and the oil filte...

Page 69: ...Observation If after refitting the DPF filter you find a slight mis alignment with the axis of the turbine it is possible to make a correction On the two screws fixing the filter to the cradle there...

Page 70: ...the filter bracket and on the supply duct on the radiator Refit the sleeve connected to the turbine 2 and the oil vapor duct 1 WLAPL4S10C120A 25 38 Refit the two pipes 2 and 3 to the radiator inter co...

Page 71: ...djust the shaft end play WLAPL4S10C115AA 29 42 Refit the guard of the front axle control shaft 1 Tighten the front central and rear retaining bolts WLAPL4S10C112AA 30 43 Using a hydraulic jack raise t...

Page 72: ...and brack ets 46 Top up the air conditioning system with refrigerant us ing the specific controller 380000315 WLAPL4S10C106AA 33 47 Refit the front wheel fenders 2 if applicable Tighten the respective...

Page 73: ...Index Engine 10 Engine and crankcase 001 Engine Install 23 Engine Install 33 Engine Remove 3 Engine Remove 13 See content for specific models 47803847 15 12 2014 10 1 10 001 44...

Page 74: ...JT0xxxx T4 115 less cab with hi lo transmission ZxJT0xxxx T4 115 with cab with hi lo transmission ZxJT0xxxx T4 115 with cab with hi lo transmission with Supersteer front axle ZxJT0xxxx T4 75 less cab...

Page 75: ...xJT0xxxx T4 95 less cab with mechanical or power shuttle transmission ZxJT0xxxx T4 95 with cab with mechanical or power shuttle transmission ZxJT0xxxx T4 95 with cab with hi lo transmission ZxJT0xxxx...

Page 76: ...47803847 15 12 2014 10 2 10 216 1...

Page 77: ...Contents Engine 10 Fuel tanks 216 SERVICE Fuel tank Remove 3 Install 5 47803847 15 12 2014 10 2 10 216 2...

Page 78: ...to comply will result in death or serious injury D0076A 1 Using a hydraulic jack remove the left hand wheel 1 Place a suitable jack stand under the axle MOIL12TR00737AA 1 2 Loosen the relative bolts 1...

Page 79: ...ction 1 6 Label and disconnect the fuel suction and return lines 2 MOIL12TR00541AA 4 7 Remove the bracket 1 that secures the fuel intake line and the fuel return line to the tank Then remove the tank...

Page 80: ...a is clear of all bystanders Failure to comply will result in death or serious injury D0076A 1 Use a jack to hold the tank 1 in position Tighten the retaining straps 2 and 3 MOIL12TR00540AA 1 2 Connec...

Page 81: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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