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APOLLO DISC-KLEEN FILTER OPERATIONS, MAINTENANCE AND TROUBLESHOOTING GUIDE

BACKFLUSH VALVE:

The Backflush valve has two built-in chambers, the N.O. filter port and the N.C. drain 

port. Each port has its own valve seat, but they share a common shaft and diaphragm. 

The valve chambers are mutually integrated units. When one port is open, the other is 

closed, permitting the backflush valve to perform two modes of operation:

FILTRATION MODE:

The valve permits flow from the inlet manifold through the filter, into the pipeline.

FLUSHING MODE:

The valve closes the inlet manifold and opens the drain port, causing reverse flow 

through the filter, ejecting impurities via the drain port. The backflush valve is either 

controlled by water pressure or a pneumatic source. Operation is initiated by an electric 

solenoid with a manual override feature. A manual override knob is installed on the base 

of all AC and DC continuous solenoids. During normal operation, the dot on the round 

brass knob should be pointing towards the brass solenoid base (down). Turning this 

knob 90 degrees to the left or right will activate the solenoid and put the valve/filter into 

a backflush mode. Backflushing should be maintained for 20 seconds, then the knob 

can be returned to the auto position for normal irrigation. For DC latching solenoids, the 

manual override green lever is in a vertical position. Turning to the left 90 degrees will put 

the valve/filter into a backflush mode.

FILTRATION PROCESS:

During the filtration process, the water flows through the inlet manifold reaching the 

filters through the backflush valves. The filtered water flows through the outlet manifold 

into the system.

Auto

COIL

Off

On

Auto

BASE

Manual

AC & DC CONTINUOUS

SOLENOID MANUAL

OVERRIDE

DC LATCHING SOLENOID

MANUAL OVERRIDE

Command Filter

4” Backflush Valve

4” Twin

Apollo Filter

IN

OUT

3

4

2

1

FILTERS 1, 2 & 3 ARE IN FILTRATION MODE

Air Release Vent

FILTER OPERATION

FLUSHING MODE

FILTRATION MODE

Summary of Contents for APOLLO DISC-KLEEN

Page 1: ...ANGLE CONFIGURATION TWIN CONFIGURATION OPERATION INSTALLATION MAINTENANCE GUIDE APOLLO DISC KLEEN FILTERS FILTRATION ...

Page 2: ...AINTENANCE AND TROUBLESHOOTING GUIDE TABLE OF CONTENTS Specifications 3 Filter Dimensions 4 Water Quality Maximum Flow Rates 5 Filter Operation 5 Installation 8 Filter Start up 10 System Maintenance 10 Troubleshooting 13 Replacement Parts 15 ...

Page 3: ...OWABLE PH 4 UNIT ANGLE 90 140 30 1 625 95 130 10 FL 4 GR 5 4 UNIT TWIN 90 140 30 3 245 190 265 10 FL 4 GR 5 SPECIFICATIONS 3 UNIT TWIN 90 140 30 2 435 190 210 10 FL 4 GR 5 3 1 UNIT TWIN 90 140 30 1 625 190 210 10 FL 4 GR 5 5 UNIT TWIN 90 140 30 4 055 190 340 10 FL 4 GR 5 8 UNIT TWIN 90 140 30 6 485 190 550 10 FL 4 GR 5 6 UNIT TWIN 90 140 30 4 865 190 420 10 FL 4 GR 5 7 UNIT TWIN 90 140 30 5 675 19...

Page 4: ...60 9 32 60 9 32 60 9 32 60 9 32 60 9 32 H 47 15 16 71 9 32 71 9 32 71 9 32 71 9 32 74 25 32 74 25 32 74 25 32 A 56 15 32 56 15 32 45 7 16 45 7 16 47 6 16 47 6 16 47 6 16 B 8 1 4 11 1 32 11 1 32 11 1 32 11 1 32 12 1 32 12 1 32 12 1 32 C 29 29 32 29 29 32 29 29 32 29 29 32 29 29 32 29 29 32 29 29 32 D 24 9 32 24 9 32 24 9 32 24 9 32 24 9 32 24 9 32 24 9 32 E 43 31 32 43 31 32 63 31 32 63 31 32 63 31...

Page 5: ...ace water which includes lakes ponds reservoirs and canals Poor Water Quality Well water from a poor quality aquifer 2 ppm or surface water in hot climates with increased biological growth and no chemical treatment which includes lakes ponds reservoirs and canals Very Poor Water Quality Well water with greater than 10 ppm of sand including rivers muddy canals lakes and ponds with severe run off de...

Page 6: ...on the base of all AC and DC continuous solenoids During normal operation the dot on the round brass knob should be pointing towards the brass solenoid base down Turning this knob 90 degrees to the left or right will activate the solenoid and put the valve filter into a backflush mode Backflushing should be maintained for 20 seconds then the knob can be returned to the auto position for normal irr...

Page 7: ...an water supplied by the other filters are sprayed on an angle towards the discs causing them to spin fast and free flushing trapped solids and debris The dirty water from this backflushed filter drains out through the drain manifold Backflush time per filter is 20 seconds When the time elapses the backflush controller stops the electric command to the solenoid The spines return to the compressed ...

Page 8: ... is master valve used with Pressure Sustaining Normally Open or Electric valves to control the downstream flow Terminals 1 8 for each solenoid for the hot lead Seal the wire access holes to the controller SAFETY PRECAUTIONS Prior to Installation 1 Take precautions while lifting transporting or installing the filter 2 Installation of the filter should be performed so as to avoid direct water splash...

Page 9: ...ential when flushing at 30 psi 7 psi differential when flushing at 40 psi or greater Set the controller to a flush time of 20 seconds and a dwell time of 10 seconds These settings may require adjustment to conform to local water conditions Typically a 2 to 4 hour interval between backflushes is recommended Backflush Controller Flushing Time Between Flushing Dwell Vent Vent Vent 1 2 3 Time or P 1 2...

Page 10: ...n Disconnect the hydraulic tubes from the PD Gauge START UP OPERATION Flush out the main line upstream of the filter by opening the blind flange connection of the inlet manifold After initial flushing reassemble the blind flange Turn the system on slowly to build up the pressure Start the backflush cycle making sure that all system components function correctly Check that the PD gauge reads zero a...

Page 11: ...on the filtration element Remove the tightening cylinders Remove the discs For convenience we recommend using a plastic bag Tie each disc set on a string and place them in a cleaning solution Refer to instructions on page 12 for recommended cleaning solutions based on water deposits Thoroughly wash the discs with fresh water and then reassemble the discs on the spine Check that the correct quantit...

Page 12: ...the filter bank a few times to remove all chemicals DISC CLEANING INSTRUCTIONS FOR SURFACE WATER WITH ORGANIC AND BIOLOGICAL RESIDUE STEP 1 Make a 10 Peroxide solution Pour 1 8 gallons of water into a container and add 80 gallons of Hydrogen Peroxide 35 or pour 2 1 gallons of water into the container and add 53 gallons of Hydrogen Peroxide 50 to the water Soak the discs in this solution making sur...

Page 13: ...ycle Test the PD gauge while the water is on disconnect the hydraulic tube from the low pressure port of the gauge the off center port Water will squirt out of the tube you can bend the tube to temporarily stop the water The long red needle should move quickly and touch the short needle When both needles touch for 15 consecutive seconds a backflush cycle will start If the backflush starts then the...

Page 14: ...solenoid If the problem moves with the solenoid that is stuck then the problem is in the solenoid Disassemble the solenoid to clean any debris If the problem persists replace the solenoid coil with a new one The diaphragm of the backflush valve may be torn To confirm close the ball valve in front of the 2 command filter If water is still flushing from the drain manifold the diaphragm may be torn T...

Page 15: ... 24 bolts 24 nuts 48 washers 1 drain manifold 1 conn 1 4 Plug Bag 10 8 mm Control Tube 50 Roll Item Number Model Number Description Price Each Key 228 00 208 00 48 00 Call 830 00 23 00 2 40 9 10 489 00 41 00 6 222 00 3 350 00 62 00 1 308 00 821 00 201 00 65 00 Call 800 00 864 00 2 50 21 00 27 00 Call 113 00 17 00 45 70 57 80 1 988 00 786 00 8 80 9 00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19...

Page 16: ...19003658 25AP50022355 25AP20334 25AP21991040LC 25AP25010602 25AP50760028 25APLCLPWRENCH APOLLO DISC KLEEN FILTER PARTS Angle Filter 4 Twin Body 3 4 Ball Valve O Ring for 3 4 Ball Valve Gauge Port Seal Gauge Port Nut Cover Gasket Clamp Polymeric Complete Spine Seat O Ring Ring Set Only Spine Assembly without Rings Filter Cover Wrench for Polymeric Clamp Bolts Butterfly Nut Wrench Item Number Model ...

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