Neslab 620099991707 Instruction And Operation Manual Download Page 2

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Instruction and Operation Manual

Thermo Manual P/N U00206

Rev. 06/11/04

STEELHEAD 1 CE97

30°C to 130°C

Stainless Steel

Heat Exchanger

w/ MODICOMM RS-485 (CHX)

Serial Communication

Model 620099991707

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for 620099991707

Page 1: ...erutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In st...

Page 2: ...ual P N U00206 Rev 06 11 04 STEELHEAD 1 CE97 30 C to 130 C Stainless Steel Heat Exchanger w MODICOMM RS 485 CHX Serial Communication Model 620099991707 Artisan Technology Group Quality Instrumentation...

Page 3: ...ote Operation 20 Temperature Control 21 Flow Control 21 Flow Monitors 21 Low Level Monitors 21 Resistivity and Temperature Sensor 21 SECTION V PREVENTATIVE MAINTENANCE Service Contracts 22 General Gui...

Page 4: ...6KW 208VOLTS PUMP 3 0 HP LARGEST LOAD HEATER 16 7 AMPS INTERRUPT CAPACITY 10KA PER EN60898 10KAIC W MAX 120 AMP FUSE PER UL1077 MASS 385LBS 174KG ELECTRICAL DIAGRAM 6 3259 Unpacking Retain all carton...

Page 5: ...ving the unit Never operate equipment with damaged power cords Refer service and repairs to a qualified technician Some circuits in the enclosure will remain energized even with the line cord disconne...

Page 6: ...uid recirculating system which provides a constant fluid flow A second loop consists of a facilities water loop which recirculates through a plate heat exchanger for fluid cooling A 6 kilowatt heater...

Page 7: ...Channel Dimension Diagram in Section VII Electrical Requirements The unit construction provides protection against the risk of electrical shock by grounding appropriate metal parts It is the user s re...

Page 8: ...Requirements Facility water inlet and outlet connections are located at the bottom center rear of the unit and are labelled FACILITY WATER The facility water connec tions are 3 8 Parker push loc male...

Page 9: ...re gauge Front Panel Controls Main Disconnect Circuit Breaker 30 Amp 3 Pole 10 KAIC used to locally disconnect main power at the unit HEAT ENABLE COOL PUMP LOCAL REMOTE FLUID LEAK LEVEL FAULT EXTSENSO...

Page 10: ...panel will turn off the unit and the controller HEATER HIGH TEMPERATURE MANUAL RESET The HEATER HIGH TEMPERATURE MANUAL RESET button allows the heater high temperature switch to be reset once the tem...

Page 11: ...he external RTD probe If there is no external probe the controller will continue to display and to control from the internal RTD probe RESET The RESET key will attempt to clear the Add Fluid or Change...

Page 12: ...ths This signals the operator to change the filter The LED goes out and the filter timer is reset when the RESET key is depressed NOTE The RESET key will not reset the filter timer unless the FILTER L...

Page 13: ...t be supplied to pin 10 of P1 In either the LOCAL or REMOTE mode pressing the control ON button will turn on either the LOCAL or REMOTE LED whichever has been previously selected Pressing the controll...

Page 14: ...e controller is first powered up it goes through a short self test and then enters the Operator s Loop displaying the reservoir fluid temperature HEAT ENABLE COOL PUMP LOCAL REMOTE FLUID LEAK LEVEL FA...

Page 15: ...display will flash while the setpoint is being changed The new value is not used by the controller until the ENTER key is depressed Displays the flow rate of the individual circulation loops in liters...

Page 16: ...w condition If the alarm is set to zero the flow checking for the circulation loop will be disabled and the operators loop display will display FLOW X OFF Adjust values with the UP and DOWN arrows See...

Page 17: ...is displayed whenever the controller senses a pump motor overload condition HEAT TRIP This message is displayed whenever the controller senses the heater circuit breaker has tripped PUMP CNTL This me...

Page 18: ...inout information Pin 5 Ground Pin 9 T Pin 1 T Configuration Number of heat exchangers per heat exchanger controller 1 Base address in 4X memory for the input segment 0 Input segment size 9 Base addre...

Page 19: ...Analog Input 1 Fluid resistivity 105 Optional Analog Input 2 Fluid flow rate 106 108 Optional Analog Inputs 3 reserved 109 Required Digital Output 1 1 used 15 not used 10A Required Analog Output 1 Tem...

Page 20: ...to the proximity of the filter on the upper unit NOTE Immediately stop filling when the ADD FLUID LED extinguishes Replace the filler cap on the reservoir Also close the manual bleed valve located to...

Page 21: ...flashes see Error Messages on page 15 The LOW FLOW LED will be lit If more fluid is needed both the LEVEL FAULT and ADD FLUID LEDs will flash To turn the unit on press the ON OFF button on the contro...

Page 22: ...rt the procedure and return the display to the original value The controller will not allow you to enter a value above the maximum or below the minimum values or any illegal value If you try to enter...

Page 23: ...ches in the reservoir When the fluid level drops to 3 gallons the ADD FLUID lamp on the side of the unit will illuminate and a signal is sent to the tool If the fluid level should drop to 2 0 gallons...

Page 24: ...After sale Support General Guidelines NOTE Each chiller tool application contains its own set of variables poten tially increasing or decreasing the frequency of action items See Fluid Degra dation Ri...

Page 25: ...er 4 lpm per channel 1 Month 40 C 3 Meg Ohm 3 lpm per channel 2 lpm per channel 2 Meg Ohm 2 Meg Ohm 40 C 70 C 70 C 6 Month 2 3 Month ThermoNESLAB 6 21 02 Monitor Fluid Expect to Change Fluid Maintenan...

Page 26: ...Normal indication if one of the loops is not in use otherwise at least one of the flows is below its alarm setpoint Check that flow setpoints are correct Check for correct pump operation Check for flo...

Page 27: ...es and tool 2 Clean new or lightly corroded existing systems chiller connection lines and tool with a 1 2 trisodium phosphate solution Flush with Uninhibited EG if trisodium phosphate is not available...

Page 28: ...lter head clockwise until free Slowly lower the cannister towards you to remove it from the unit NOTE A small amount of fluid may drain from the line Remove and replace the filter element Ensure both...

Page 29: ...tem application fluild quality and the desired minimum DEI level If the resitivity remanis low the resistivity probe may need cleaning replace ment ContactThermo NOTE Excessive flow through the DI wil...

Page 30: ...I loop The remote interface cable is con nected incorrectly at the tool If the voltages supplied through the remote interface are incorrect the main control board in the unit may be damaged 1 The filt...

Page 31: ...dients inside the unit and heat transfer to the environ ment through the fluid lines the tempera ture at the tool may be different than the temperature at the unit Leveling foot jam nut not tightened...

Page 32: ...d is lit Controller will not enable or disable the heater contactor Check that pump is running check cooling solenoid operation verify actual temperature of fluid and temperature display Check for cor...

Page 33: ...es BAD CAL for several seconds after a calibration has been performed outside of the calibration zone allowed for a standard RTD Protects against potential calibration errors Unit is controlling temp...

Page 34: ...n the remote mode The unit drip pan is accumulating facility water or recirculating fluid Heater is disabled unit will continue to operate If unit is off the unit will not turn on Unit is off and will...

Page 35: ...33 Section VII Diagrams Flow Diagram 22 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 36: ...34 Fork Lift Channel Dimensions 1 75 6 375 14 93 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 37: ...Standard 5000 Platform Interface Pinout Inputs and Outputs are to the heat exchanger Pin 1 Digital Output Thermal Fluid Flow Pin 2 Digital Output Thermal Fluid Level in Reservoir Pin 3 Digital Input...

Page 38: ...isolated transistors that can sink up to 30 milliamps with VCE max of 30 VDC The temperature read out analog signal can supply up to 5 milliamps at a voltage of 10 VDC The analog signals are common at...

Page 39: ...cooling water is available to maintain temperature control 12 Turn off flow alarms of chamber loops not being used With the display indicating INT T XX XC press and hold the ENTER key while pressing...

Page 40: ...the software has eight boxes only two heat exchangers can be directly controlled To configure Select AMAT 1 2 in the upper right hand corner of the box Designate which chamber wall or cathode is attac...

Page 41: ...uipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentat...

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