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CHAPTER 2. GENERAL HARDWARE INFORMATION

2.7. SAFETY INSTRUCTIONS (MANIPULATORS)

The configuration and diagnostics software CDS from Sick can be used to conveniently configure the scanners’ safety
fields. The configuration cable that was included in delivery can be used to connect the scanners to the serial port of
any external computer running the CDS.

Note:

The Sick default password is

SICKSAFE

.

2.7 Safety Instructions (Manipulators)

2.7.1 Robot Arms

2.7.1.1 Universal Robots

The robot arms from Universal Robots were designed for direct interaction with humans. Their safety features limit
their speed and power and significantly reduce the potential to cause injuries or damages.

Warning:

Nevertheless the robot arm may hit people or obstacles before its safety features come into effect.

When equipped with a dangerous tool, serious injuries may be caused.

2.7.2 Laser Scanners

The robot arm may reach beyond the laser scanners’ safety fields that were originally set up for transport and delivery.
In order to ensure a safe operation of the mobile manipulator, the safety fields must be adjusted to cover the robot
arm’s work space whenever possible and to prevent collisions between the arm and any person nearby.

2.7.3 Working required from the Customer

Mobile manipulators are very complex robot systems. The applications in which they will be used could not be
foreseen in detail during the development of the robot. Therefore, beside any modifications needed for certain research
work or experiments, some very basic tasks must be completed before the mobile manipulator can be used safely.

• An assessment of risks must be performed by the customer to identify the different measures needed to guarantee

a safe operation.

• All safety measures required for safe operation have to be implemented by the customer according to the assess-

ment of risks and under the customer’s responsibility.

• The higher level control software for the mobile manipulator has to be provided and installed by the customer.

The safe operation of the robot greatly depends on the proper and reliable functioning of this software. Therefore
it must be made sure that the robot’s speed and workspace are limited to a safe level and that all axes are
coordinated properly at all times.

In order to achieve a safe operation of the mobile manipulator, several measures might be required. The following list
gives a short and incomplete overview of possible measures.

• Using the laser scanners area monitoring feature for collision avoidance.

• Adding safety bumpers to the robot.

• Limiting speed, power and work area of the robot arm.

• Adding covers and shielding on the mobile maipulator.

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Summary of Contents for MPO-500

Page 1: ...MPO 500 Neobotix GmbH Feb 25 2022...

Page 2: ...chanical Properties 5 1 3 1 Dimensions 5 1 3 2 Absolute Maximum Ratings 6 1 3 3 Positions of Sensors 6 1 3 4 Electrical Properties and Miscellaneous Data 6 1 4 Transport 8 1 4 1 Packaging 8 1 4 2 Unpa...

Page 3: ...ions 24 2 6 2 Briefing 25 2 6 3 Safety System 25 2 6 4 Cooperating with the Robot 26 2 6 5 Bringing into Service 27 2 6 6 Modification of the System 27 2 6 7 Expected Misuse 27 2 6 8 Configuring the S...

Page 4: ...nables the robot to instantly move into any direction The Mecanum wheels make it truly omnidirectional This kinematics offers a number of interesting advantages over other systems like Omni wheels or...

Page 5: ...s or temporarily e g by loading cargo its safe operation must be assessed and approved Without the safety approval described above the mobile robot must at no times be used without supervision of a qu...

Page 6: ...MPO 500 is free of all objects which might be caught in the wheels Different from normal wheels Mecanum wheels may not only run over objects but objects might also get stuck in the wheels and might be...

Page 7: ...chosen in consideration of blind spots Please contact Neobotix if the positions of the laser scanners has to be modified 1 2 Operating Elements The figure below shows the tail of the MPO 500 and the m...

Page 8: ...ss to the On Board Computer An HDMI socket a USB socket and an Ethernet port can be used to work on the computer and to prepare the robot for the next application 1 3 Mechanical Properties 1 3 1 Dimen...

Page 9: ...minium profiles high payload version kg 250 Maximum speed m s 0 9 Maximum bumpiness to pass over mm 5 Maximum acceleration m s2 2 4 1 3 3 Positions of Sensors All distances are in millimetres measured...

Page 10: ...CHAPTER 1 MPO 500 1 3 MECHANICAL PROPERTIES Fig 3 Coordinate system of MPO 500 Fig 4 Positions of the laser scanners 7...

Page 11: ...rking time a 10 1 3 4 4 Connectors See chapter Connectors page 22 1 4 Transport 1 4 1 Packaging The mobile robot MPO 500 is packed in a rugged wooden box which can be reused for future transports If t...

Page 12: ...As long as the robot is packed properly there are no special requirements when shipping the MPO 500 Only in case the robot has been exposed to very low temperatures below 10 C it should be left to re...

Page 13: ...off the robot 2 Switch off and disconnect the battery charger 3 Remove all additional modules from the robot s top plate 4 Remove the screws holding the top plate seven screws by default 5 Carefully l...

Page 14: ...age the cables 11 Turn all three knobs clockwise for 180 to lock the drawer 1 5 5 Fuses The mobile robot features the following fuses ID Circuit Position Type Rated Cur rent Character istics F1 Main B...

Page 15: ...bile machinery our mobile robots are explicitly exempted from the scope of the RoHS directive 2011 65 EU We have nevertheless followed the underlying principles of RoHS and tried to reduce the use of...

Page 16: ...for about one second and then release again The message in the LCD display should change if the robot can be moved again 2 1 3 Shut down Turn the key counter clockwise towards position I for five sec...

Page 17: ...ety system by turning the key switch clockwise for about one second SCANNER STOP An obstacle has been detected within the laser scanner s safety field As soon as the obstacle has been removed the safe...

Page 18: ...of the batteries Due to the batteries characteristics the actual battery voltage may be higher than the platform s rated main voltage Nominal voltage Shut down Working range Charging 24 V 22 V 23 V 25...

Page 19: ...lting in high weight for a given capacity and a limited number of charge discharge cycles Their capacity will reduce over time until at some point approximately after two years of use the robot s avai...

Page 20: ...of the mobile robot consists of several batteries connected in series and or in parallel The resulting battery pack can be charged conveniently and safely by using the provided battery charger The bat...

Page 21: ...e returned to certified recycling companies Please get in touch with Neobotix if you are unsure about how to recycle or dispose of used batteries 2 4 Charging Stations 2 4 1 Automatic Charging Station...

Page 22: ...rging station requires the same power supply as the external battery charger To allow automatic charging the battery charger inside the station needs to remain switched on at all times Despite the ope...

Page 23: ...on to an ordinary power outlet Before installing any batteries always make sure that the integrated battery charger is switched off The main power switch is located directly beside the power cable con...

Page 24: ...CHAPTER 2 GENERAL HARDWARE INFORMATION 2 4 CHARGING STATIONS Fig 2 Position of the main power switch X 21...

Page 25: ...39 4 429661 532 412 10 pins 2 rows 281839 5 429673 532 428 12 pins 2 rows 281839 6 429685 532 434 Crimp contacts TE Connectivity Farnell RS Components AWG 28 24 182734 2 429715 532 456 In Neobotix pro...

Page 26: ...2 Crimp contacts W rth Elektronik AWG 24 18 64900613722 In Neobotix products the pin assignment of the MPC4 connectors is as shown below 2 5 3 W rth Elektronik MPC3 Please check the W rth Elektronik o...

Page 27: ...113322 12 662012113322 Crimp contacts W rth Elektronik AWG 24 20 66200113722 In Neobotix products the pin assignment of the MPC3 connectors is as shown below 2 6 Safety Instructions 2 6 1 General Safe...

Page 28: ...strongly recommended to attend a training This online documentation is only provided as a work of reference when facing minor or common problems All other problems mistakes and difficulties can best...

Page 29: ...gency stop and or to reset the safety system Additional safety devices can also be integrated into the mobile robot Please contact Neobotix if you plan to implement any special functions 2 6 4 Coopera...

Page 30: ...nded to consult Neobotix in order to provide the appropriate training and information for all technicians and programmers The functions and safety of all modified robots have to be checked and ensured...

Page 31: ...ven cause the robot to leave the predefined paths 2 6 7 5 Electrical Overload The robot s on board power supply must not be overloaded Extreme overload may lead to overheating damages to the electrica...

Page 32: ...g required from the Customer Mobile manipulators are very complex robot systems The applications in which they will be used could not be foreseen in detail during the development of the robot Therefor...

Page 33: ...ble also may reduce the robot s capability to safely discharge electrostatic charge 2 8 1 2 Sensors Cleaning the various sensors is indispensable to assure that the robot can move safely and swiftly t...

Page 34: ...use replacement parts with features and properties identical to those of the original parts Always mount all covers and hull parts properly and securely after finishing your work Make sure to reconne...

Page 35: ...risk of injuries or damages to components that are to be reused and proper sorting of parts according to materials and way of recycling More information on qualified personnel can be found at Qualifie...

Page 36: ...omposing However inaccuracies or omissions might occur Please inform Neobotix in case you notice any The Neobotix GmbH cannot be held responsible for any technical or typographical errors and reserves...

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