Nederman FlexPAK 1000 Installation And Service Manual Download

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FlexPAK 800/1000

Appendix B: Service protocol

Copy the service protocol, fill it in and save it as a service record.

NOTE!

If the results of the checks (for example, measured values) differ significantly from

previous results, investigate more carefully.

Unit No.

Date:

Operating hours:

Performed by:

Control items

Result

Previous service record

Inspect/clean outside the unit

Remove dust deposits, clean work area

Remove corrosion by grinding, apply primer and touch up

paint

Vacuum, measure negative pressure

Cooling valve

Bearing motor

Fan

Cooling fan, motor

Bearing motor / fan

Safety switch

Box / housing

Main switch

Cable harness

Electrical connection points

Ground (earth) connection

Indicator lamps

Inverterr

Cooling air filter, functional control, frequency inverter

Cooling air filter, exchange

Rated current

Sealings

Summary of Contents for FlexPAK 1000

Page 1: ...Compact dust collectors FlexPAK 800 1000 Standard models 144838 03 2018 05 23 Original installation and service manual EN INSTALLATION AND SERVICE MANUAL Installation and service manual ...

Page 2: ...FlexPAK 800 1000 2 ...

Page 3: ...FlexPAK 800 1000 3 Figures 4 English 11 ...

Page 4: ...FlexPAK 800 1000 4 AB Ph Nederman Co SWEDEN Type Art no V Ser no Hz kW 50 A kW V A 60 Hz Year of manufacture hp Figures 1 907mm 35 7 966mm 38 0 2116mm 83 5 1670mm 66 0 EMERGENC Y S T O 2 ...

Page 5: ...FlexPAK 800 1000 5 3 4 5 13 12 10 9 7 8 2 1 3 4 6 5 11 11 7 8 9 12 13 16 15 14 18 17 19 15 20 10 ...

Page 6: ...FlexPAK 800 1000 6 1 2 3 4 5 6 7 14 13 12 11 9 8 10 7 6 ...

Page 7: ...FlexPAK 800 1000 7 SIEMENS LOGO 12 24RC XXXXXXX XXXXX XXXX ESC OK Stop Set Param Set Prg Name 8 EMERGENCY STOP 6 1 5 4 2 3 ...

Page 8: ...FlexPAK 800 1000 8 9 10 1643 1mm 65 662 1mm 26 2 1771 4 1mm 70 2 1 4 5 6 8 7 9 3 1 ...

Page 9: ...FlexPAK 800 1000 9 11 12 14 13 ...

Page 10: ...FlexPAK 800 1000 10 1 0 m 39 4 A B C 16 17 15 Min 2 1m 83 A A A A C ...

Page 11: ...6 General requirements 20 5 7 Ground check measurement 20 5 8 Automatic bin emptying function 20 5 9 Machining chips and swarf extraction 20 5 10 Pneumatic filter cleaning valve 20 5 11 Compressed air installation 20 5 11 1 Requirements 20 5 11 2 Installation 21 6 Maintenance 21 6 1 Checks one month after installation and every year 21 6 2 Empty the collector bin 22 6 3 Replace main filter 22 6 4 ...

Page 12: ...ntative immediately Include this when needed This manual is supplemented by an installation and service manual 2 Safety This document contains important information that is presented as either a warning caution or note See the following examples WARNING Risk of personal injury Warnings indicate a potential hazard to the health and safety of personnel and how that hazard may be avoided CAUTION Risk...

Page 13: ...mm 7 87 6 29 150 160 mm 7 87 6 29 Sound level 70 dB A 70 dB A 70 dB A Filtration efficiency Dust class L Dust class L Dust class L Maximum ambient temperature 10 40 C 14 104 F 10 40 C 14 104 F 10 40 C 14 104 F Relative humidity Max 85 Max 85 Max 85 Compressed air 6 10 bar 87 102 PSI 6 10 bar 87 102 PSI 6 10 bar 87 102 PSI Material recycling 93 6 per weight 93 6 per weight 93 6 per weight According...

Page 14: ...out a plastic bag CAUTION Risk of equipment damage Use only Nederman original spare parts and accessories Figure 3 4 and 5 show the main components of the unit 1 Collector bin see figure 3 2 Dust extractor see figure 3 3 Textile filter bags see figure 3 4 Filter holder see figure 3 5 Filter Cleaning Valve FCV see figure 3 6 Connection duct from the dust extractor to the inlet silencer see figure 3...

Page 15: ... with a Protective Earth PE cable 5 Compressed air supply Ø 6 mm nylon hose 6 Compressed air valve size G1 4 or G1 2 7 Water and dirt trap Compressed air supply is to be clean and dry 8 Maintenance switch according to standard 9 Power cable to the unit 3 7 Start and control unit The unit has a start and control unit see figure 7 The start and control unit has the following components 1 Transformer...

Page 16: ...ter is enclosed 4 Accessories The FlexPAK 800 1000 start and control unit is prepared for the connection of Nederman accessories and customer connections The installation of accessories extra equipment and functions is described in the manual for each product and according to the electrical diagrams that came with the unit Consult your local Nederman representative for available accessories The mo...

Page 17: ...0 1000 is to be placed before installation Consider the following when installing the unit The unit is to be anchored to a hard level and firm foundation There are four fastening brackets on the bottom frame to be used to fasten the unit to the raised foundation The total weight of the unit with accessories Maximum weight of the collected material Do not install the unit close to heat sources or h...

Page 18: ...locity in the ducts may vary depending on how much of the vacuum system is used Flushing Depending on the type of dust and fumes to be filtered by the unit a principle called flushing may be used to keep the vacuum ducts clean Flushing may be applied by fitting a valve at the end of the duct system By not using the rest of the system and opening the so called flush valve a high amount of air will ...

Page 19: ...t tip over to avoid a crush risk The unit is to be anchored to the floor particularly if it is located at a high level to ensure that it does not move and fall down The frame has four holes for anchoring Take care during relocation and transport of the unit to avoid tipping If the unit is to be moved the frame is to be attached to the front of the bottom frame see figure 10 item 1 If the unit is t...

Page 20: ... voltage and frequency to the unit are correct 5 7 Ground check measurement Check that the unit is properly grounded after both the main installation and regular maintenance work If a component is removed and refitted ground connection is to be verified 5 8 Automatic bin emptying function See the PLC settings Manual 5 9 Machining chips and swarf extraction See the PLC settings Manual 5 10 Pneumati...

Page 21: ...tor fan and air duct may become very hot during operation Always use an approved breathing mask goggles and gloves when replacing the dust sack and other work that involves exposure to dust Use ear protection when the unit is in operation and work is carried out in the vicinity of the upper section of the dust collector CAUTION Risk of equipment damage During maintenance it may be necessary to rem...

Page 22: ...lector bin Crush hazard Be careful when lowering and refitting the collector bin Use proper protective equipment Wear goggles dust mask and gloves when emptying the collector bin NOTE The plastic bag is to be replaced when filled up to 2 3 see figure 11 Do the following to replace the plastic bag 1 Ensure that there is no vacuum in the dust separator 2 Remove the collector bin 3 Seal and remove th...

Page 23: ...ir supply 5 Check the valve disc fastening damage and wear Replace if required 6 Replace the protecting top cover 6 5 The motor and the fan unit Inspect and clean the motor compartment regularly The motor has 2 ball bearings The bearings are to be replaced after approximately 15 000 hours of operation If the ambient temperature often reaches 35 C 95 F the time between replacements is to be reduced...

Page 24: ...re is updated using an SD Card Carefully follow the included instructions when the software needs to be updated 6 8 Spare parts CAUTION Risk of equipment damage Use only Nederman original spare parts and accessories Contact your nearest authorized distributor or Nederman for advice on technical service or if you require help with spare parts See also www nederman com Ordering spare parts When orde...

Page 25: ...res short circuited If the PS cable is damaged press the Standby Running button to put the unit into Off mode and investigate the fault If necessary loosen the PS cable from the control unit see the electrical diagrams and use an ohmmeter across the leads in turn to locate the fault Defect PT100 temperature sensor Check whether the PT100 sensor is defective as follows 1 Disconnect the PT100 sensor...

Page 26: ...If the unit does not go into Idling mode and filter cleaning does not take place after 10 seconds break the PS cable manually by opening fuse holder F4 Wait at least 10 seconds If switching to Idling mode occurs this time troubleshoot the PS cable If switching does not occur check the time set on the display DIR_time function The compressed air pressure or flow is too low Adjust the pressure Check...

Page 27: ...ning FCR Filter cleaning relay FCV Filter cleaning valve MFDPS Main Filter Differential Pressure Sensor MFDPS FC Main Filter Differential Pressure Sensor Filter Cleaning MFDPS Wr Main Filter Differential Pressure Sensor Warning MI Maintenance interval OT Operating total PE Protective earth PLC Programmable logic controller PS Pilot signal PSIFC Pilot signal interlock filter cleaning PTC Positive t...

Page 28: ...ackets Unit No Date Performed by Control items Result Application requirements limits Material chemical thermal reaction risk Radiation heat from surroundings Delivery checks Missing components Transport damage Before installation Foundation Total weight 194 235 360 kg 428 518 794 lb Anchor bolts Access for maintenance filter replacement 1 m above unit Mounting check availability Maintenance switc...

Page 29: ...ISO 8573 1 class 5 Compressed air valve Compressed air connected to unit Incoming duct Incoming mains ground Accessories if applicable Signs and warnings Intended use marked or indicated Safe bag replacement described or indicated Initial start up function test Maintenance switch Motor direction of rotation Automatic filter cleaning Manual filter cleaning Cover on the start and control unit fitted...

Page 30: ...t Result Result Result Previous service record Inspect clean outside the unit Remove dust deposits clean work area Remove corrosion by grinding apply primer and touch up paint Vacuum measure negative pressure Cooling valve Bearing motor Fan Cooling fan motor Bearing motor fan Safety switch Box housing Main switch Cable harness Electrical connection points Ground earth connection Indicator lamps In...

Page 31: ...g valve check Filter bags visual check Filter bags check pressure drop performance Main filter replace Clean and dry air ISO 8573 1 class 5 check GND1 Fan Incoming duct Incoming mains ground GND1 External mains ground Gaskets check for leakage and replace if necessary Plastic bag replace Bearings motor replace Bearings fan replace Check that the ventilation of the room is clear if placed indoors S...

Page 32: ...FlexPAK 800 1000 EN 32 ...

Page 33: ......

Page 34: ...www nederman com ...

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