NCT M&H IRT35.70 Operating Instructions Manual Download Page 1 | Manualshive

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M&H IRT35.70

INFRARED TOOL SETTER

OPERATING INSTRUCTIONS

NCT Ipari Elektronikai Zrt.

1 / 19

26 May 2023

H-1148 Budapest, Fogarasi út 7.
Phone: +36 1 467 6300
www.nct.hu

M&H IRT35.70

INFRARED TOOL SETTER

OPERATING INSTRUCTIONS

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Summary of Contents for M&H IRT35.70

Page 1: ...5 70 INFRARED TOOL SETTER OPERATING INSTRUCTIONS NCT Ipari Elektronikai Zrt 1 19 26 May 2023 H 1148 Budapest Fogarasi út 7 Phone 36 1 467 6300 www nct hu M H IRT35 70 INFRARED TOOL SETTER OPERATING INSTRUCTIONS ...

Page 2: ...6 1 6 1 Reception Area for Tool Setter Activation Deactivation 6 1 6 2 Transmission Area during Operation 7 1 7 Delivery Contents Accessories and Spares 7 1 7 1 Delivery Contents 7 1 7 2 Accessories 8 1 7 3 Spare Parts 8 2 OPERATION 10 2 1 Tools Measurement and Test Equipment 10 2 2 Mounting 10 2 2 1 Mounting with Base Plate 10 2 2 2 Mounting directly on the Machine Table 11 2 3 Setting Infrared T...

Page 3: ...1 2 Safety Instructions CAUTION Risk of injuries due to moving machine parts or defect compressed air lines Installation must only be carried out if the machine is switched to a completely de energized and de pressurized state to avoid the risk of injuries due to moving machine parts or defect compressed air lines Operation of the tool setter is only allowed with closed guards safety doors NOTICE ...

Page 4: ...ter IRT37 50 is used for determination of tool geometries like tool length and tool radius inside the machine Moreover it measures single cutters and detects tool breakage Therefore the measurements can be performed statically or dynamically as well 1 3 System Components The components of the system are illustrated in the following figure Figure 1 System Components 1 4 Technical Data Probing Direc...

Page 5: ...mperature Range 10 C 50 C Storage Temperature Range 5 C 70 C Material Stainless steel Unidirectional Repeatability Max 1 µm 2 Sigma at 100 mm min 1 Replacement Accuracy 2 5 µm Sealing IP68 EN60529 10 m Shock tested X Y Z 50 g for 7 ms 5000 times Resonant Frequency Test Passed 1 5 Dimensions The dimensions of the tool setter are shown in the figure below Figure 2 Dimensions ...

Page 6: ... Setter Activation Deactivation INFORMATION Fig 3 shows the reception angles of the tool setter during the ON OFF procedure The mount ing position of the receiver must be chosen so that the tool setter is in the receivers transmis sion range for switching ON OFF The transmission range of the receiver for switching thetool setter ON OFF amounts to IRR91 40 IRR91 42 4 0 m IRR91 50 6 0 m Figure 3 Rec...

Page 7: ... The infrared tool setter IRT35 70 can be set to the following different transmission ranges 1 6 m 3 3 m 4 0 m Figure 4 Transmission Area during Operation 1 7 Delivery Contents Accessories and Spares 1 7 1 Delivery Contents Order No Description 35 70 OTS m h Infrared Tool SetterIRT35 70 1x Cylindrical stylus 35 10 D37 24 1x Break shaft adapter M4 91 00 S M4 HF 2x Battery 3 6 V AA 4316 Tool box 35 ...

Page 8: ...se plate with T nut 16 mm 35 70 BP 18 H Base plate with T nut 18 mm 35 70 BP 22 H Base plate with T nut 22 mm 1 7 3 Spare Parts Order No Description Illustration 35 10 D37 24 Cylindrical stylus 91 00 S M4 HF Break shaft adapter M4 High Force 91 00 S HF Break shaft High Force 4316 Battery 3 6V AA 3920 Battery cover 3549 O Ring 13x1 Viton for battery cover 4277 Adjustment bolt AF 3 mm 5711 Clamping ...

Page 9: ...TIONS NCT Ipari Elektronikai Zrt 9 19 26 May 2023 H 1148 Budapest Fogarasi út 7 Phone 36 1 467 6300 www nct hu Order No Description Illustration 35 70 MAGNET KIT Magnet Kit for IRT 35 70 consisting of 1x Cylindrical magnet 1x Cylindrical screw 1x Washer ...

Page 10: ...5 Mounting pin 3079 Dial gauge 35 70 TB Toolbox 1x Break shaft High Force 91 00 S HF 1x Hexagon key AF 1 3 mm 02270 1x Hexagon key AF 3 mm 1780 1x Mounting pin 0885 3x Grub screw M2 5x3 0548 2x Clamping screw AF 3 mm 5711 1x Calibration pin 35 20 CP Without figure 2 2 Mounting 2 2 1 Mounting with Base Plate NOTICE Risk of material damage V Slots and adjustment bolts must be clean and free of chips...

Page 11: ...ing with Base Plate 2 2 2 Mounting directly on the Machine Table NOTICE Risk of material damage Slots must be milled in the machine table V Slots and adjustment bolts must be clean and free of chips and must be blown off using compressed air When positioning the tool setter ensure that the index screw head is in the correct hole Figure 6 Mounting directly on the Machine Table ...

Page 12: ...ssion range The infrared transmission range can be set to 1 6m 3 3m 4 0 m Reducing the transmission range can help to prevent interferences with other infrared transmission systems in the close environment Setting a high transmission range reduces the lifetime of the battery Switch off time HIf the stylus of the tool setter is not deflected for a specified time the tool setter switches off automat...

Page 13: ... transmission range Switch off time Battery lifetime in continuous operation Switch ON code Battery type AA Usage 5 Battery type CR2 Usage 5 0 4 0 m Infrared OFF 270 h 190 d 180 h 130 d A 1 4 0 m 180 s 270 h 190 d 180 h 130 d A 2 4 0 m 120 s 270 h 190 d 180 h 130 d A 3 3 3 m 120 s 350 h 210 d 220 h 145 d A 4 1 6 m 120 s 440 h 240 d 290 h 170 d A 5 4 0 m Infrared OFF 270 h 190 d 180 h 130 d B 6 4 0...

Page 14: ... multiple infrared systems independent from each other with only one receiver the systems must have different switch ON codes A B For communication with the control the receiver provides an own connecting pin for each of the switch ON codes A and B For measurement only one system can be used at one point in time Figure 9 Tool Setter Activation 2 4 Aligning the Stylus Figure 10 Aligning the Stylus ...

Page 15: ...third adjustment bolt adjust the tool setter around the X axis to 5 μm 9 Tighten theclamping screw of the third adjustment bolt 10 Take the Tool Setter out of the machine and securely tighten all 3 clamping screws by hand using high hand force approx 10 Nm 11 Blow off the adjustment bolts and the V Slots 12 Put the tool setter back in the V Slots and verify the alignment 13 Calibrate the tool sett...

Page 16: ...NOT blow off with compressed air Replace empty batteries immediately When closing the battery cover check the O ring for any damage 1 Turn battery cover with bayonet lock to open and close Figure 12 Battery Replacement 2 7 Stylus Change Figure 13 Stylus Change 1 Loosen the grub screws D E and F refer to Figure 13 and remove the cylindrical stylus together with the break shaft from the break shaft ...

Page 17: ...5 Check the alignment of the measuring surface refer to chapter 2 4 6 Calibrate tool setter refer to chapter 2 5 2 8 Maintenance of the Tool Setter Figure 14 Maintenance of the Tool Setter NOTICE Risk of material damage Do NOT use compressed air or high pressure water to clean Do NOT use any sharp tools these could damage the inner seal 1 Unscrew the stylus INFORMATION Dirt can collect under the m...

Page 18: ...nct hu 2 9 Optical Status Display Subsequent table gives an overview of the blinking patterns of the LED Fig 15 and their meaning Figure 15 Optical Status Display Optical display Interpretation LED blinking green Tool setter is transmitting signals LED blinking green red Low Battery LED blinking orange Stylus deflected LED constantly red Wrong battery type ...

Page 19: ...M H IRT35 70 INFRARED TOOL SETTER OPERATING INSTRUCTIONS NCT Ipari Elektronikai Zrt 19 19 26 May 2023 H 1148 Budapest Fogarasi út 7 Phone 36 1 467 6300 www nct hu ...

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