NCR Invenco 6009-0008-8801 Installation Manual Download Page 1

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INSTALLATION

INSTRUCTIONS

NCR OPTIC 5 for Wayne Vista
6001-0014-8801

497-052

5159

Issue

Summary of Contents for Invenco 6009-0008-8801

Page 1: ...INSTALLATION INSTRUCTIONS NCR OPTIC 5 for Wayne Vista 6001 0014 8801 497 0525159 Issue A...

Page 2: ...00402 Date Released Jun 2019 Revision Number Security level R02 S2 Retrofit G6 InvencoLink Wayne Vista 3V US Installation Guide Retrofit G6 InvencoLink Wayne Vista 3V US Installation Guide Kit Part Nu...

Page 3: ...y UL 1 Shaun Craill Michael Doh February 2019 Updated based on comments from UL 2 Shaun Craill Michael Doh June 2019 Insulating cover update and added procedure variant 2016 by Invenco Group Limited A...

Page 4: ...Before Access 6 2 4 Evacuation Barricading and Shut Off 6 2 5 Read the Manual 6 2 6 Follow the Regulations 7 2 7 Replacement Parts 7 3 Safety Symbols and Terminology 7 3 1 Prevent Explosions and Fires...

Page 5: ...nk Converter before installation into the dispenser The process is covered in 4 2 Pre Installation Procedure of this instruction by reference to the instructions in that Kit For a double sided install...

Page 6: ...esent G6 OPT Mounted on RFK Door MP0551 PSU plate with cables EZ0408 Sheet metal insulating cover assembly MZ0147 Hacksaw guide decal DL0296 Fastener Kit FK0013 Comprising 4 MS0154 8 32 x 3 8 machine...

Page 7: ...these should they be required Locate the switch or circuit breakers that shut off all power to all fuelling equipment and dispensing devices 2 3 Total Electrical Shut Off Before Access Any procedure...

Page 8: ...bol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazard Obey safety directives that follow this symbol to avoid...

Page 9: ...ith this requirement refer to information in the relevant manual and OSHA documentation 3 1 4 Working with Electricity Safety Ensure that you use safe and established practices in working with electri...

Page 10: ...odels of the G6 OPT incorporate a barcode reader The barcode reader incorporates a laser aiming system The Laser has a Class 2 output power to IEC 60825 1 2007 ANSI Z136 1 CAUTION LASER RADIATION DO N...

Page 11: ...he Printer Bracket The Water Catch Tray The Q CAT Board or the dual CAT board Various Cable Assemblies 1 At the main disconnect panel disconnect all power to the dispenser and the pump servicing the d...

Page 12: ...coLink Wayne Vista 3V US Installation Guide Fig 4 3 Wide Frame top Side A of Electronics Bezel Narrow Frame bottom 4 Lower the electronics head bezel by pulling the top forward until it fully rests on...

Page 13: ...ncoLink Wayne Vista 3V US Installation Guide Fig 4 5 Electronics Bezel in fully lowered position 6 For the Graphic Display Assembly Unplug the 8 pin display cable and the two wire ribbon cable that ar...

Page 14: ...f both Graphics Display cables that will need unplugged 7 For the Single Line Display Unplug the 40 pin display cable and the two wire grey cable that are connected to the Single Line Display Assembly...

Page 15: ...mounting screws located along the bottom of the Graphic Display Assembly Fig 4 8a Fig 4 8a Location of the 3 screws that need removal Note There may be a variant design for the Card Reader Rain Catche...

Page 16: ...on of the ground strap screw 10 Remove the Display Assembly from the electronics head bezel by lifting the bottom of it up and out Set the assembly aside to be discarded Fig 4 10b Note For Narrow Fram...

Page 17: ...2019 Revision Number Security level R02 S2 Retrofit G6 InvencoLink Wayne Vista 3V US Installation Guide Fig 4 10a Remove Totalizer Window Screw Narrow Frame only Fig 4 10b Grab the card reader and re...

Page 18: ...AT boards a Identify and locate the Q CAT boards It is fitted on the right hand side wall per each side If not present follow procedures for removing the Dual CAT board instead step 11 2 Fig 4 11 1a L...

Page 19: ...d Jun 2019 Revision Number Security level R02 S2 Retrofit G6 InvencoLink Wayne Vista 3V US Installation Guide c This board is attached by 6 Philips head screws Undo the screws and remove and discard t...

Page 20: ...2 Dual CAT board a Identify and locate the Dual CAT board It is fitted on the printer mounting bracket Fig 4 11 2a Location of the Dual CAT board b Disconnect any cables connected to the dual CAT Boar...

Page 21: ...fits Undo any screws and detach the snap fits remove and discard the Board Fig 4 11 2c Remove screws and snap fits 12 Printer and Bracket Removal There are several different printer variants that may...

Page 22: ...in Narrow Body Dispenser go to section 12 1 For RO2 or DW10 DW15 Printer in Narrow Body Dispenser go to 12 2 For Wide Body Dispensers For 883543 Printer in Wide Body Dispenser go to 12 3 For RO2 or D...

Page 23: ...e Vista 3V US Installation Guide Fig 4 12 1a Disconnect Cables Fig 4 12 1b Disconnect Printer from Slide Rail c Remove screws X3 and Drawer Slide and discard Push back the spring at the back to reveal...

Page 24: ...a 3V US Installation Guide d Mark the area of the edge of the bracket to be cut away Fig 4 12 1d Mark the area to cut away e Place the disposable drop cloths over the vicinity of where the cuts will b...

Page 25: ...dges from the hacksaw cut Fig 4 12 1g File off sharp edges onto the drop cloths h Remove the magnets Carefully fold up and dispose of the drop cloths with the metal filings held captive inside the fol...

Page 26: ...Side Clip to be disengaged out of the Printer body b Once unclipped pull the Printer forwards and off the Mounting Bracket and lay face down on the Dispenser Door c Disconnect the Printer cables and...

Page 27: ...er Board from the bracket The Computer Board is held on with screws and three snap fits Retain the screws as the Computer Board will be reinstated later Fig 4 12 2e Temporarily detach the Computer Boa...

Page 28: ...3V US Installation Guide Fig 4 12 2f Disconnect cables on the Computer Board h Apply Decal DL0296 to the outside face of the Printer bracket This is used as a cutting and folding guide Align the fron...

Page 29: ...nsure no parts of the Computer Board are visible Use the magnets to secure the drop cloths in place so they will not move j Use the hacksaw to cut along the lines indicated Fig 4 12 2i Make two hacksa...

Page 30: ...lation Guide l Progressively flatten this bend using the Standard Vice Grips Work your way up and down the bend until it is flattened back on itself as much as possible Fig 4 12 2k Crimp bend flat usi...

Page 31: ...inside the folded cloth o Use Neodymium magnets inside a plastic bag to sweep over the area to pick up any excess metal filings Once picked up turn the bag inside out and dispose of the metal filings...

Page 32: ...3b RO2 Printer Fig 4 12 3c DW10 DW15 Printer 12 3 883543 Printer Removal Wide Body a Pull the printer all the way forward and disconnect the cables Fig 4 12 3a b Push locking tab upwards to disconnec...

Page 33: ...02 S2 Retrofit G6 InvencoLink Wayne Vista 3V US Installation Guide Fig 4 12 3c Unscrew Printer Slide Rail Bracket and discard d Using Side Cutters remove both tabs off the Sheet Metal Insulating Cover...

Page 34: ...ped pull the Printer forwards and off the Mounting Bracket and lay face down on the Dispenser Door c Disconnect the Printer cables and remove the Printer for disposal Fig 4 12 4a Disengage the Side Cl...

Page 35: ...on Guide Fig 4 12 4e Cut off bottom tab and discard 13 Heater Relocation Note This step only applies if a heater is installed in the narrow dispenser located at the lower side part of the compartment...

Page 36: ...oard Fig 4 13a Disconnect power cable b Determine if the Large Heater or Small Heater is installed see Fig 4 13b and Fig 4 13c If a Large Heater is installed go to Step 13 1 If a Small Heater is insta...

Page 37: ...ncoLink Wayne Vista 3V US Installation Guide Fig 4 13 1a Remove Screws Side A Fig 4 13 1b Remove Screws Side B b Relocate the Heater to the top center of the Dispenser attach the two screws where show...

Page 38: ...he Power Cable 13 2 Small Heater Relocation a Remove the Mounting Screws four screws and retain two of them to relocate the Heater Discard the other two Fig 4 13 2a Remove Screws Side A Fig 4 13 2b Re...

Page 39: ...ed Jun 2019 Revision Number Security level R02 S2 Retrofit G6 InvencoLink Wayne Vista 3V US Installation Guide Fig 4 13 2c Screw Location Side A Fig 4 13 2d Screw Location Side B c Reconnect the Power...

Page 40: ...Fig 4 14a Loosen water catch tray screws then remove the water catch tray by lifting it up and out of the electronics cabinet Set it aside to be discarded Fig 4 14b Fig 4 14b Removal of water catch tr...

Page 41: ...ations methods are listed below UL Report Number Kit Part Number Retro Fit Kit Description MH61528 6009 0008 8801 InvencoLink DSP232 For Side B i e the second side you MUST have Side A i e the first s...

Page 42: ...Link converter installed a Place the plate up against the standoffs on the left side of the cavity b Secure the plate in place using four MS0154 8 32 3 8 screws and a Philips head screwdriver Fig 6 1...

Page 43: ...orarily coil the loose ends of the four cables Black low voltage DC Green Yellow Earth Red and Yellow patch in the bottom of the pump cabinet Fig 6 3 Fig 6 3 Identifying Earth Ground and DC Cables 4 U...

Page 44: ...ink Wayne Vista 3V US Installation Guide Fig 6 4 Bringing the frame through the opening 5 Turn the RFK door thru 90 and while holding the OPT gently manipulate the RFK frame into a flatter position ov...

Page 45: ...tallation Guide Fig 6 5 Midway through seating the frame 6 Wiggle the RFK frame under the three lugs at the top taking care moving it past the pump door retainer cable fastening bolt on the left in th...

Page 46: ...2019 Revision Number Security level R02 S2 Retrofit G6 InvencoLink Wayne Vista 3V US Installation Guide Fig 6 6b Close up of a lug 7 Wiggle the RFK frame carefully to move it under the frame of the gl...

Page 47: ...press it down to seat it fully Fig 6 8 Seating the frame 9 Close the RFK door and lock it closed to prevent it swinging during the rest of the installation process 10 There will be an earth cable on...

Page 48: ...Installation Guide Fig 6 10 Attach grounding cable 11 Temporarily detach the grounding nut from the Retrofit Kit Retain the nut Fig 6 11 Temporarily detach grounding nut 12 Loosen the retainer bracke...

Page 49: ...able retention bracket is loose and may fall if care is not given when proceeding Fig 6 12a Loosen off retainer bracket screws Fig 6 12b Two screw locations 13 Place the Insulating Cover Shield MZ0147...

Page 50: ...g and closing the dispenser doors Failure to properly restrain the wire assemblies may result in pinching and damaging them IT IS THE RESPONSIBILITY AND THE DISCRETION OF THE INSTALLER TO PROVIDE AND...

Page 51: ...correct sockets on the OPT The port numbers on the InvencoLink for each cable e g LAN 1 RS232 1 must match the side you re working on e g Side A Fig 6 14b Patch Cable connection c Connect the Green Y...

Page 52: ...2019 Revision Number Security level R02 S2 Retrofit G6 InvencoLink Wayne Vista 3V US Installation Guide Fig 6 15 Re tighten bracket screws 16 Bundle the connected cables with a cable tie as shown Fig...

Page 53: ...the cover is placed under the three tabs at the top of the dispenser door Fig 6 17 Reattach grounding cables with nut 18 Screw the RFK frame and the Insulating Cover Shield to the pump door using thre...

Page 54: ...on Guide 19 For Narrow Frame Dispensers re install the Totalizer Window screw that was removed in Step 10 of the Disassembly Procedure Fig 4 10a Fig 6 19 Re installing Totalizer Window Screw 20 Re ope...

Page 55: ...e tie check that there is enough length of cable to allow the RFK door to be fully opened without placing undue strain on the cables or the connectors Fig 6 21 Cable tie cable bundle to Insulating Cov...

Page 56: ...nnection on the EZ0408 PSU Plate assembly Fig 6 23 Plug single end of EZ0137 to EZ0408 PSU Plate assembly 24 From Side A unplug the mains connector from the relay board which is located at the bottom...

Page 57: ...Connect the Plug on the double connector end of the EK0137 AC Mains cable into the Socket on the pump s relay board Fig 6 25 Plug the double connector end of the EK0137 to the relay board 26 Connect t...

Page 58: ...rked in disassembly Step 11 Fig 6 28a Two Wire Cable connected to Pump Loom b Route the EK0127 cable through the bottom of the pump cabinet to the EZ0408 PSU Plate Assembly that contains the InvencoLi...

Page 59: ...een installed use cable ties to provide strain relief The rear of the G6 OPT has plastic loops close to the connectors that are intended to assist with this Also ensure that all cables are tidy and ca...

Page 60: ...G6 OPT takes a couple of minutes to complete its start up phase during which several information screens will be presented The terminal will display the following screen whilst attempting to connect...

Page 61: ...ll in place the paper tension flap is spring loaded so you will need to apply some pressure Insert the spindle through the middle of the roll to hold in place 3 Insert the cut edge of the paper into t...

Page 62: ...vision Number Security level R02 S2 Retrofit G6 InvencoLink Wayne Vista 3V US Installation Guide 6 Feed the paper through the terminal until it appears at the paper exit slot Cut the paper using both...

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