background image

 

BTO-S

ERIES

 

O

PERATION 

& M

AINTENANCE 

M

ANUAL

 

 

12838 Stainless Drive, Holland, MI 49424 

 

Phone: 616/399-5600 Fax 616/399-3084 

 

 

Copyright 2018 BRAWN Mixer 

www.BRAWNMIXER.com 

Page 5 of 9

 

11/27/2018

 

ELECTRIC MOTORS, Cont.

 

 
2.  If possible, remove external load (disconnect drive) 

and turn shaft by hand to ensure free rotation. This 
may have been done during the installation 
procedure; if so, and conditions have not changed, 
this check may not be necessary. 
a.  If drive is disconnected, run motor at no load 

long enough to be certain that no unusual 
conditions develop. Listen and feel for 
excessive noise, vibration, clicking, or 
pounding. If present, stop motor immediately. 
Investigate the cause and correct before 
putting motor in service. 

b.  If drive is not disconnected, interrupt the 

starting cycle after motor has accelerated to 
low speed. Carefully observe for unusual 
conditions as motor coasts to a stop. 

3.  When checks are satisfactory, operate at minimum 

load and look for unusual conditions. Increase load 
slowly to maximum. Check unit for satisfactory 
operation. 

 

 CAUTION 

Guard against overloading. Overloading causes 
overheating and overheating means shortened insulation 
life. A motor subjected to a 10°C temperature rise above 
the maximum limit for the insulation may cause the 
insulation life to be reduced by 50%. To avoid 
overloading, be sure motor current does not exceed 
nameplate current when nameplate voltage is applied

 
Electric motors operating under normal conditions 
become quite warm. Although some places may feel hot 
to the touch, the unit may be operational within limits. 
Use a thermocouple to measure winding temperature. 
 
The total temperature, not the temperature rise, is the 
measure of safe operation. Investigate the operating 
conditions if the total temperature measured by a 
thermocouple placed on the windings exceeds: 
 

230°F (110°C) for class “B” insulation 

 

275°F (135°C) for class “F” insulation 

 

302°F (150°C) for class “H” insulation 

 

VOLTAGE REGULATION 

Motors will operate successfully under the following 
conditions of voltage and frequency variation, but not 

necessarily in accordance with the standard established 
for operation under rated conditions: 
 

1.  When the variation in voltage does not exceed 

10% above or below normal, with all phases 
balanced. 

2.  When the variation in frequency does not exceed 

5% above or below normal. 

3.  When the sum of the voltage and frequency of the 

voltage does not exceed 10% above or below 
normal (provided the frequency variation does not 
exceed 5%). 

 

 
 
 
 

MAINTENANCE 

Failure to properly maintain the equipment can result in 
severe personal injury and product failure. The 
instructions contained herein should be carefully 
reviewed, understood and followed. The following 
maintenance procedures should be performed regularly: 
 

1.  Bearing lubrication 
2.  Insulation resistance check 
3.  Cleaning 

 
This checklist does not represent an exhaustive survey 
of maintenance steps necessary to ensure safe 
operation of the equipment. Particular applications may 
require further procedures. 
 
Dangerous voltages are present in the equipment which 
can cause severe personal injury and product failure. 
Always de-energize and ground the equipment before 
maintenance. Maintenance should be performed only by 
qualified personnel. 
 
The use of unauthorized parts in the repair of the 
equipment, tampering by unqualified personnel, or 
removal or alteration of guards or conduit covers will 
result in dangerous conditions which can cause severe 
personal injury or equipment damage. Follow all safety 
instructions contained herein. 
 
 
 
 
 
 
 

Summary of Contents for Brawn mixer BTO Series

Page 1: ...OPERATION AND MAINTENANCE MANUAL SERIAL NUMBER ___________________ CUSTOMER ____________________________ SALES REP ____________________________ BTO SERIES...

Page 2: ...THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 3: ...L AF3 IMPELLER ALL DIMENSIONS ARE IN INCHES FOR REFERENCE ONLY NOTE 1 BASIC WEIGHT DOES NOT INCLUDE SHAFT IMPELLER S OR MOTOR 2018 DATE DIMENSION AND ASSEMBLY DRAWING APPROVED BY 9 13 2018 BTO TK0099M...

Page 4: ......

Page 5: ...TO THE MIXER SHAFT TORQUE THE GRADE 5 HEX HEAD CAP SCREW TO THE RECOMMENDED VALUE IN THE O M MANUAL 4 ATTACH THE GUARD ITEM 2 ON THE TOP OF THE GEARDRIVE QUANTITY VARIES DEPENDING ON SHAFT DESIGN BSB...

Page 6: ......

Page 7: ...devices WARNING To assure maximum safety optimum performance and to gain knowledge of the product it is essential that you or any other operator of this equipment read and understand the contents of...

Page 8: ...support team We are here to assist you let us know how we can be of help INITIAL INSPECTION 1 Upon receipt of your Brawn mixer check for possible shipping damage Report any damage immediately to the...

Page 9: ...reduced mixer life or damage to equipment Recommended torque values for tightening all in tank and mounting hardware are listed in TABLE 1 These average torque values should be considered only as a gu...

Page 10: ...ng a motor that has an underwriter s label it is imperative that the unit be reinspected and 1 All original fits and tolerances be maintained 2 All plugs and hardware be securely fastened 3 Any parts...

Page 11: ...re rise is the measure of safe operation Investigate the operating conditions if the total temperature measured by a thermocouple placed on the windings exceeds 230 F 110 C for class B insulation 275...

Page 12: ...he voltage across the insulation is at a safe value for the type and condition of the insulation A hand crank megger of not over 500 volts is the most convenient and safe method Standards of the Insti...

Page 13: ...iction Factory supplied oil is not suitable for these applications or this industry CASE SIZE OIL CAPACITY 2 2 1 3 4 3 4 5 7 5 9 3 TABLE 2 APPROXIMATE OIL CAPACITY QTS FOR GEAR DRIVES AUTOVENT PLUG Th...

Page 14: ...hase and mass and between the different phases The resistance should not be less than 100 megohms If the resistance is less please consult the factory Ambient Temperature F Formulation Oil Manufacture...

Page 15: ...ve work or expenditures which were conducted without their prior written authorization BRAWN Mixer shall not be held liable for any further cost expense or labor to replace equipment or replaceable pa...

Page 16: ...of such claims as the carrier guarantees safe delivery If considerable damage has been incurred and the situation is urgent contact the nearest NORD Gear Sales Office for assistance Please keep a writ...

Page 17: ...d 4 375 0 0010 0 0000 4 375 0 0015 0 0000 Customer shaft diameter toIerances with keyed hoIIow shafts Metric mm d 18 0 000 0 011 18 d 30 0 000 0 013 30 d 50 0 000 0 016 50 d 80 0 000 0 019 80 d 120 0...

Page 18: ...ndicated above TORQUE REACTION ARM On the shaft mount Clincher torque is reacted through the integral torque tab which is part of the casting Commonly NORD s optional RUBBER BUFFER bushings are instal...

Page 19: ...gn the pinion by adjusting the gear tooth cIearance according to the manufacturer s recommendations and checking for acceptabIe outboard pinion tooth contact The foundation boIts may have to be Ioosen...

Page 20: ...I 5 Dispose of used Iubricant in accordance with appIicabIe Iaws and reguIations 6 AppIy proper maintenance to attached equipment at prescribed intervaIs recommended by the manufacturer 7 Perform peri...

Page 21: ...0 HD Isolube EP 460 Kl bersynth EG 4 320 N A Tribol 1510 320 Conventional Mineral 5qC to 40qC 20qF to 104qF Mobilgear 630 Omala 220 5EP Kl beroil GEM 1 220 Energol GR XP 220 Tribol 1100 220 VG 220 Syn...

Page 22: ...30 6 80 SK 3282 quarts 3 33 3 44 3 33 3 33 4 33 4 33 SK 5382 quarts 13 21 7 08 8 77 8 77 14 80 12 68 liters 3 15 3 25 3 15 3 15 4 10 4 10 liters 12 50 6 70 8 30 8 30 14 00 12 00 SK 4282 quarts 4 97 5...

Page 23: ...w 227 Socket head screw 228 Seal 229 Supporting disc 230 Gearbox cover 231 Circlip 232 Seal 233 Key 234 Drain plug 235 Seal 236 Supporting disc 237 Pinion shaft bearing 238 Pinion shaft bearing 239 Ci...

Page 24: ...Key 54 Circlip 55 Intermediate shaft plain 56 Intermediate shaft gearcut 57 Circlip 58 Circlip 59 S him 60 Circlip 61 Circlip 62 Drain plug 63 Seal 203 Driving gea 204 Pinion shaft S K6382 S K 9382 20...

Page 25: ...earing 114 Intermediate flange 115 Washer 116 Hexagon screw 117 Washer 118 Hexagon screw 119 Intermediate shaft plain 120 Intermediate shaft gearcut 121 Bearing sleeve 124 Circlip 125 Circlip 207 Outp...

Page 26: ...of lubricant Replace bearing Clean and flush reducer and fill with recommended lubricant Failure of Bearings Overload Check rated capacity of reducer Runs Noisy Insufficient Lubricant Level of lubrica...

Page 27: ...engagement zone and record the measurement as B in the equation below 3 Add A B and subtract 0 08 2mm from the distance This needs to be done so that the coupling will not be preloaded after installa...

Page 28: ...IEC 132 NEMA 180TC 210TC J28 28mm 1 1 8 in 45 90 Nm 399 797 lb in IEC 100 112 NEMA 180TC M42 42 mm 1 5 8 in 100 200 Nm 885 1 770 lb in IEC 160 NEMA 250TC M48 48 mm 1 7 8 in 140 280 Nm 1240 2 478 lb i...

Page 29: ...Automatic Lubricator Principle of Operation After tightening the plastic activating screw the Zinc Molybdenum pellet drops into the Citric Acid electrolyte The chemical reaction builds up pressure tha...

Page 30: ...apped hole on the end for customer use The chart below indicated the tap size for each shaft Keys are also supplied with solid shaft Outboard pinion and sprocket fits should be as recommended by the m...

Page 31: ...ew into the motor shaft to lock coupling in place 3 Let the coupling cool down before mounting the spider into the jaws The spider should not be under axial compression when installed 4 Place the moto...

Page 32: ...esume its normal function The lubricator contains approximately 120 cm3 or 120 ml 4 8 oz of grease For reference a single stroke of a typical grease gun delivers approximately 1 0 1 2 cm3 0 03 0 04 oz...

Page 33: ...extreme highs and lows Lower ambient temperatures will lead to slower dis pensing rates and higher ambient temperatures will lead to faster dispensing rates Average Ambient Temperature Discharge Perio...

Page 34: ...ice the grease cup 1 Unscrew the grease drain cup 1299 from either the outlet port of the NEMA or IEC input cylinder or from the extension 1243 that is secured to the NEMA or IEC input cylinder 2 To e...

Page 35: ...S SPECIFIED IN O M MANUAL BSB ALL DIMENSIONS AND WEIGHTS ARE FOR REFERENCE ONLY UNLESS THE DRAWING IS CERTIFIED ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN HEREIN IS CONFIDENTIAL AND THE PROPERTY...

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