Navistar International eMV Series Instruction Sheet Download Page 22

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Important Additional Information

Additional information about accident assistance and recovery of vehicle with high-voltage systems can be found
at:

•

www.nfpa.org/Training-and-Events/By-topic/Alternative-Fuel-Vehicle-Safety-Training

•

www.vda.de/en/services/Publications/rescue-and-towing-of-vehicles-with-high-voltage-systems.html

•

SAE J2990 Hybrid and EV First and Second Responder Recommended Practice

•

National Transportation Safety Board (NTSB) www.ntsb.gov

4328810R1

Summary of Contents for International eMV Series

Page 1: ...hood Overview vehicle systems and components High voltage battery Drive motor High voltage cables Immobilization Disable direct hazards Stored energy liquids Hazardous material emergency cleanup In ca...

Page 2: ...t personal injury and or death ALWAYS REMEMBER the 12 Volt Battery Disconnect Switch only disables the vehicle 12 volt system NOT the high voltage battery system WARNING To prevent personal injury and...

Page 3: ...can be single or part of a combination Also any vehicle components that are ORANGE in color and or ORANGE with stripes identify high voltage components High voltage components in the vehicle are divi...

Page 4: ...ge cables ALWAYS ASSUME the high voltage batteries high voltage cables and high voltage components remain live and dangerous unless high voltage is isolated and the isolation is verified Contact with...

Page 5: ...LEVEL 2 LEVEL 3 3 2 Figure 4 High Voltage Isolation Levels Zones Viewed from Bottom The level 1 2 and 3 zones are located as shown in Figure 4 5 4328810R1 2021 Navistar Inc All rights reserved All mar...

Page 6: ...ntact A vehicle with DAMAGED high voltage components or with UNKNOWN safety status should only be handled by special trained and equipped personnel The Personal Protection Equipment must be at least a...

Page 7: ...ither side of the hood The positioning of these badges is identical for both the left side and the ride side of the vehicle Identify the Vehicle Under Hood Figure 6 Under Hood Under hood the Internati...

Page 8: ...e International eMV Series can be distinguished from common medium duty truck models by the charging station icon Figure 7 Item 1 on the top left of the instrument cluster 4328810R1 8 2021 Navistar In...

Page 9: ...12V batteries inside stair box 6 2 in 1 inverter 7 On Board Charger OBC 2 under Item 6 8 High voltage power steering pump located behind front cooling system 9 High Voltage Distribution Unit HVDU 10...

Page 10: ...High voltage disconnect switch located inside of cab 3 12V disconnect switch The high voltage disconnect switch and 12V disconnect switch Figure 9 Items 2 and 3 are located on the driver side of the...

Page 11: ...e high voltage batteries are between the vehicle frame rails both under the cab and to the rear of it Drive Motor Figure 11 Drive Motor Viewed from Under Vehicle The drive motor is located behind the...

Page 12: ...NGE high voltage components unless high voltage in the corresponding zone has been isolated High voltage in Zone 1 is isolated when Level 1 Manual Service Disconnects MSDs are disconnected High voltag...

Page 13: ...Vehicle key OFF position 1 Push Neutral N button Figure 13 Item 2 2 Set the parking brake by pulling the parking brake knob Figure 13 Item 1 3 Turn the key Figure 13 Item 3 to the left to turn OFF th...

Page 14: ...rgized ALWAYS turn OFF both the high voltage disconnect switch and the 12V disconnect switch whenever interacting with a damaged vehicle NEVER touch ORANGE cables without wearing appropriate Personal...

Page 15: ...t switch first and then turn OFF the 12V disconnect switch before interacting with a damaged vehicle WARNING To prevent personal injury and or death ALWAYS REMEMBER the 12V disconnect switch only disa...

Page 16: ...e are two sets of MSDs on the vehicle They should be disconnected in the following order 1 The level 1 MSDs located on the S box Figure 16 Item 2 2 The level 2 MSDs located on the underside center of...

Page 17: ...can be removed by pulling the RED locking tab Item 4 out pressing the lever release tab Item 2 and then pulling the release handle downward approximately 45 degrees Removing these two MSDs physically...

Page 18: ...the RED locking tab while pulling the release handle down approximately 45 degrees Removing these two MSDs physically disconnects high voltage between the S box and the battery stacks isolating high...

Page 19: ...ained Breathing Apparatus SCBA when fire is involved Fires in crash damaged electric vehicles could emit toxic or combustible gasses Small amounts of eye skin or lung irritants may be present If expos...

Page 20: ...ull Personal Protection Equipment PPE WARNING To prevent personal injury and or death pay attention to secondary fire events There is a high risk of reignition due to damage and corrosion Saltwater in...

Page 21: ...al or infrared camera to check whether the battery stacks are cold before towing the truck To ensure that electric motor is not rotating remove the drive shaft propeller shaft before towing the vehicl...

Page 22: ...s By topic Alternative Fuel Vehicle Safety Training www vda de en services Publications rescue and towing of vehicles with high voltage systems html SAE J2990 Hybrid and EV First and Second Responder...